Contents
Model G9249
Ss ,EAD from Leadbased PAINTS
Table of Contents
Foreword Functional Overview
Introduction
Contact Info
Identification
Machine Data Sheet
Tailstock Info
Other Specifications
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Additional Safety Instructions For Metal Lathes
220V Operation
Circuit Requirements
Unpacking
Setup
Setup Safety
Items Needed for Setup
Box 1 Inventory Figure Qty
Inventory
Box 2 Inventory Figure Qty Left Cabinet Stand
Clean Up
Floor Load
Lathe Assembly Placement
Placement Location
Site Considerations
Loosening the carriage lock bolt
Mounting to Shop Floor
Using Machine Mounts
Bolting to Concrete Floors
Lubrication subsection on
Check Gearbox Oil
Test Run
To test run the machine
MERGENCYG3TOP Utton
Factory adjustments that should be verified
Recommended Adjustments
Spindle Break-In
Headstock Controls
Operation Safety
Operations
Basic Controls
Tailstock Controls
Carriage Controls
Tools Needed Qty
Chuck & Faceplate Mounting/Removal
To remove a chuck or faceplate
Mounting a Chuck or Faceplate
Mounting a Workpiece
To remove and install the jaws
Using the 3-Jaw Chuck
To mount a workpiece in the 3-jaw chuck
To mount a workpiece on the 4-jaw chuck
Using the 4-Jaw Chuck
To mount a workpiece on the faceplate
Using the Faceplate
Installing a Sleeve and Center into the Spindle
Centers
Tailstock
Installing a Tapered Tool into the Quill
Removing a Sleeve and Center from the Spindle
To align the tailstock with the headstock
Offsetting Tailstock
To set up the tailstock to cut a shallow taper
Aligning Tailstock
Step
Drilling with Tailstock
To set up the tailstock for drilling
To remove a tapered drill arbor or drill bit
Steady Rest
To install and use the steady rest
Cross Slide
Follow Rest
Handwheel Dial Increments
To load and use the 4-way tool post
Compound Slide
Tool Posts
To set the compound slide angle
Spindle Speed
Configuring the V-Belts and Back Gear
Calculating the Correct Spindle RPM
To disengage the back gears
To engage the back gears
Power Feed
Recommended Feed Rates
Setting Feed Rate
To set the feed rate
Change Gears
To re-configure the change gears
Change gear. G9249 12 x 37 Belt Drive Gap Bed Lathe
Side Front View
To cut threads
Threading Operation
Edhidc
H3022-Measurement Tool Set
Accessories
H2670-HSS Square Tool Bits
Pc. Carbide Tipped Tool Bit Sets
H5936-2 Pc. Knurling Tool Set
H2996-Double Ended Boring Bar
G1070-MT3 Live Center Set
H6879-Lathe Operation & Maintenance Book
Cleaning Protecting
Maintenance
Schedule
To add oil to the spindle bearing reservoirs
Lubrication
Spindle Bearing Oil
Lubricant Frequency Qty
Headstock Spindle Pulley Shaft
Headstock Change Gears
Headstock Idler Pulley Shaft
Headstock Gears
Apron Gearbox
Feed Rate Gears
To lubricate the feed rate gears
Back Gear Shaft
Ball Oilers
Replacing Motor V-Belt
Adjusting Motor V-Belt
To adjust the motor V-belt tension
Tensioning Replacing V-Belts
Spindle V-Belt
Power Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe
Troubleshooting
Service
Motor & Electrical
Faceplate
Operations
To adjust the saddle gib
Adjusting Gibs
To adjust the cross slide and compound slide gibs
Cross Slide Backlash
To adjust the tailstock lock
To adjust the cross slide backlash
Tailstock Lock
Spindle Bearing Preload
Gap Removal
Disconnect Lathe from Power
To confirm that the bearings are correctly pre- loaded
Type of Finger Tip Part Number
To remove/install the rest fingers
To remove/install the brass tips
Rest Finger Tips
To adjust the half-nut guide bar
Adjusting Half-Nut
Electrical Safety Instructions
Wiring
Motor
Wiring Overview
Diagram on
Control Panel
Electrical Cabinet Wiring Diagram
Box
Control Panel & Motor Wiring Diagrams
Bed
Parts
Headstock
Figured Flat NUT M8-1.25
Headstock Parts List
Bushing
Feed Rate Gearbox
Feed Rate Gearbox Parts List
Apron
Apron Parts List
+ +
Carriage Parts List
#* #+
Spindle Lever
Change Gear Cover
Complete Steady Rest
Complete Follow Rest
Electrical Cabinet
Electrical Cabinet Parts List
Cabinet Stand
Accessories
Label Placement
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Warranty and Returns
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