Contents
Model G9249
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Introduction
Foreword Functional Overview
Identification
Machine Data Sheet
Tailstock Info
Other Specifications
!,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29
!,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4
53%3 2%#/--%.$%$- !##%33/2%3
53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2
-!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2
!,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#
Additional Safety Instructions For Metal Lathes
220V Operation
Circuit Requirements
Setup Safety
Setup
Items Needed for Setup
Unpacking
Box 1 Inventory Figure Qty
Inventory
Box 2 Inventory Figure Qty Left Cabinet Stand
Clean Up
Placement Location
Lathe Assembly Placement
Site Considerations
Floor Load
Loosening the carriage lock bolt
Bolting to Concrete Floors
Using Machine Mounts
Mounting to Shop Floor
Test Run
Check Gearbox Oil
To test run the machine
Lubrication subsection on
MERGENCYG3TOP Utton
Spindle Break-In
Recommended Adjustments
Factory adjustments that should be verified
Operations
Operation Safety
Basic Controls
Headstock Controls
Tailstock Controls
Carriage Controls
To remove a chuck or faceplate
Chuck & Faceplate Mounting/Removal
Tools Needed Qty
Mounting a Chuck or Faceplate
Mounting a Workpiece
To mount a workpiece in the 3-jaw chuck
Using the 3-Jaw Chuck
To remove and install the jaws
To mount a workpiece on the 4-jaw chuck
Using the 4-Jaw Chuck
Installing a Sleeve and Center into the Spindle
Using the Faceplate
Centers
To mount a workpiece on the faceplate
Removing a Sleeve and Center from the Spindle
Installing a Tapered Tool into the Quill
Tailstock
To set up the tailstock to cut a shallow taper
Offsetting Tailstock
Aligning Tailstock
To align the tailstock with the headstock
Step
To remove a tapered drill arbor or drill bit
To set up the tailstock for drilling
Drilling with Tailstock
Steady Rest
To install and use the steady rest
Handwheel Dial Increments
Follow Rest
Cross Slide
Tool Posts
Compound Slide
To set the compound slide angle
To load and use the 4-way tool post
Calculating the Correct Spindle RPM
Configuring the V-Belts and Back Gear
Spindle Speed
To disengage the back gears
To engage the back gears
Power Feed
To set the feed rate
Setting Feed Rate
Recommended Feed Rates
Change Gears
To re-configure the change gears
Change gear. G9249 12 x 37 Belt Drive Gap Bed Lathe
Side Front View
To cut threads
Threading Operation
Edhidc
H3022-Measurement Tool Set
Accessories
H2670-HSS Square Tool Bits
Pc. Carbide Tipped Tool Bit Sets
H5936-2 Pc. Knurling Tool Set
H2996-Double Ended Boring Bar
G1070-MT3 Live Center Set
H6879-Lathe Operation & Maintenance Book
Schedule
Maintenance
Cleaning Protecting
Spindle Bearing Oil
Lubrication
Lubricant Frequency Qty
To add oil to the spindle bearing reservoirs
Headstock Idler Pulley Shaft
Headstock Change Gears
Headstock Gears
Headstock Spindle Pulley Shaft
To lubricate the feed rate gears
Feed Rate Gears
Apron Gearbox
Back Gear Shaft
Ball Oilers
To adjust the motor V-belt tension
Adjusting Motor V-Belt
Tensioning Replacing V-Belts
Replacing Motor V-Belt
Spindle V-Belt
Power Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe
Motor & Electrical
Service
Troubleshooting
Faceplate
Operations
To adjust the cross slide and compound slide gibs
Adjusting Gibs
To adjust the saddle gib
To adjust the cross slide backlash
To adjust the tailstock lock
Tailstock Lock
Cross Slide Backlash
Spindle Bearing Preload
Gap Removal
Disconnect Lathe from Power
To confirm that the bearings are correctly pre- loaded
To remove/install the brass tips
To remove/install the rest fingers
Rest Finger Tips
Type of Finger Tip Part Number
To adjust the half-nut guide bar
Adjusting Half-Nut
Electrical Safety Instructions
Wiring
Diagram on
Wiring Overview
Control Panel
Motor
Electrical Cabinet Wiring Diagram
Box
Control Panel & Motor Wiring Diagrams
Bed
Parts
Headstock
Figured Flat NUT M8-1.25
Headstock Parts List
Bushing
Feed Rate Gearbox
Feed Rate Gearbox Parts List
Apron
Apron Parts List
+ +
Carriage Parts List
#* #+
Spindle Lever
Change Gear Cover
Complete Steady Rest
Complete Follow Rest
Electrical Cabinet
Electrical Cabinet Parts List
Cabinet Stand
Accessories
Label Placement
22!.49 #!2$
99.$5342!, .# 0//88 %,,.!- 7!
Warranty and Returns
#ALL 4ODAYD&ORO! &2%%