Grizzly G9249 owner manual Gap Removal, Spindle Bearing Preload

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Gap Removal

The Model G9249 comes equipped with a gap section below the spindle that can be removed for turning large diameter parts or when using a large diameter faceplate.

The gap is installed, then ground, at the factory during lathe assembly for precise fit and align- ment. Factors during the remaining assembly apply additional forces to the gap making the replacement of the gap to the original position very difficult. If you choose to remove the gap, we do not recommend attempting to replace it.

Tools Needed

Qty

Hex Wrench 8mm

1

Wrench 12mm

1

Dead Blow Hammer

1

To remove the gap:

 

1.DISCONNECT LATHE FROM POWER!

2.To release the taper pins from the gap, slowly tighten the taper pin hex nuts (see Figure 100), then remove the pins.

Taper Pins &

Hex Nuts

Cap

Screws

Figure 100. Gap taper pins and cap screws.

3.Remove the four cap screws.

4.Tap the outside of the gap with a dead blow hammer to loosen it, then remove the gap from the lathe.

-58-

Spindle Bearing

Preload

The Model G9249 is shipped from the factory with the spindle bearing preload properly adjusted. However, if the spindle ever develops enough end-play that the workpiece finish suffers, you can adjust the bearing preload to remove the end-play.

Adjusting the spindle bearing preload requires using a spanner wrench or a punch and hammer. You can either purchase the spanner wrench at a tool store or fabricate one using the diagram shown in Figure 101.

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7$32

&1$4

3$32

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Figure 101. Spanner wrench dimensions.

NOTICE

To fully understand the process of preload- ing the spindle bearings, read this entire subsection before performing any of the steps.

Tools Needed

Qty

Hex Wrench 5mm

1

Hex Wrench 8mm

1

Spanner Wrench, or Hammer and Punch

1

Test Indicator

1

Small Sledge or Heavy Dead Blow Hammer

1

Wooden Block

1

To adjust the spindle bearing preload:

1.Run the lathe for 20 minutes on a high speed to bring the lathe to a normal operating tem- perature.

G9249  12" x 37" Belt Drive Gap Bed Lathe

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Contents Model G9249 Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info Identification Machine Data Sheet Tailstock Info Other Specifications  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2  53%3 2%#/--%.$%$- !##%33/2%3 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2  !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions For Metal Lathes Circuit Requirements 220V OperationSetup Setup SafetyItems Needed for Setup UnpackingInventory Box 1 Inventory Figure QtyClean Up Box 2 Inventory Figure Qty Left Cabinet StandLathe Assembly Placement Placement LocationSite Considerations Floor LoadLoosening the carriage lock bolt Using Machine Mounts Mounting to Shop FloorBolting to Concrete Floors Check Gearbox Oil Test RunTo test run the machine Lubrication subsection onMERGENCYG3TOP Utton Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Safety OperationsBasic Controls Headstock ControlsCarriage Controls Tailstock ControlsChuck & Faceplate Mounting/Removal Tools Needed QtyTo remove a chuck or faceplate Mounting a Workpiece Mounting a Chuck or FaceplateUsing the 3-Jaw Chuck To remove and install the jawsTo mount a workpiece in the 3-jaw chuck Using the 4-Jaw Chuck To mount a workpiece on the 4-jaw chuckUsing the Faceplate Installing a Sleeve and Center into the SpindleCenters To mount a workpiece on the faceplateInstalling a Tapered Tool into the Quill TailstockRemoving a Sleeve and Center from the Spindle Offsetting Tailstock To set up the tailstock to cut a shallow taperAligning Tailstock To align the tailstock with the headstockStep To set up the tailstock for drilling Drilling with TailstockTo remove a tapered drill arbor or drill bit To install and use the steady rest Steady RestFollow Rest Cross SlideHandwheel Dial Increments Compound Slide Tool PostsTo set the compound slide angle To load and use the 4-way tool postConfiguring the V-Belts and Back Gear Spindle SpeedCalculating the Correct Spindle RPM To engage the back gears To disengage the back gearsPower Feed Setting Feed Rate Recommended Feed RatesTo set the feed rate To re-configure the change gears Change GearsSide Front View Change gear. G9249 12 x 37 Belt Drive Gap Bed LatheThreading Operation To cut threadsEdhidc Accessories H3022-Measurement Tool SetPc. Carbide Tipped Tool Bit Sets H2670-HSS Square Tool BitsH2996-Double Ended Boring Bar H5936-2 Pc. Knurling Tool SetH6879-Lathe Operation & Maintenance Book G1070-MT3 Live Center SetMaintenance Cleaning ProtectingSchedule Lubrication Spindle Bearing OilLubricant Frequency Qty To add oil to the spindle bearing reservoirsHeadstock Change Gears Headstock Idler Pulley ShaftHeadstock Gears Headstock Spindle Pulley ShaftFeed Rate Gears Apron GearboxTo lubricate the feed rate gears Ball Oilers Back Gear ShaftAdjusting Motor V-Belt To adjust the motor V-belt tensionTensioning Replacing V-Belts Replacing Motor V-BeltPower Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe Spindle V-BeltService TroubleshootingMotor & Electrical Faceplate Operations Adjusting Gibs To adjust the saddle gibTo adjust the cross slide and compound slide gibs To adjust the tailstock lock To adjust the cross slide backlashTailstock Lock Cross Slide BacklashGap Removal Spindle Bearing PreloadDisconnect Lathe from Power To confirm that the bearings are correctly pre- loaded To remove/install the rest fingers To remove/install the brass tipsRest Finger Tips Type of Finger Tip Part NumberAdjusting Half-Nut To adjust the half-nut guide barWiring Electrical Safety InstructionsWiring Overview Diagram onControl Panel MotorElectrical Cabinet Wiring Diagram Control Panel & Motor Wiring Diagrams BoxParts BedHeadstock Headstock Parts List Figured Flat NUT M8-1.25Bushing Feed Rate Gearbox Feed Rate Gearbox Parts List Apron Apron Parts List + + Carriage Parts List #* #+ Spindle Lever Change Gear Cover Complete Steady Rest Complete Follow Rest Electrical Cabinet Electrical Cabinet Parts List Cabinet Stand Accessories Label Placement 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%