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Other Specifications: | |
Country Of Origin | China |
Warranty | 1 Year |
Serial Number Location | Front Center Headstock |
Features:
Carriage Mounted On/Off Control Lever
Chip Tray
Chuck Safety Guard
Full Length Splash Guard
Heavy Duty Stand
Helical Back Gears
Inch/Metric Dials
Micro Switches Shut Off Machine When Side Door or Top Lid are Opened
Precision Hardened and Ground V-Bed
Threading Dial
Uses Tooth Belt to Reduce Vibration and Noise
Accessories Included:
10" Face Plate
4 Way Tool Post
6" 3-Jaw Chuck
8" 4-Jaw Chuck
Center Sleeve
Centers
Follow Rest
Manual
Metric Threading Change Gears
Rocker Style Tool Post
Service Tools
Steady Rest
Toolbox
-6- | G9249 12" x 37" Belt Drive Gap Bed Lathe |
Contents
Model G9249
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Introduction
Foreword Functional Overview
Identification
Machine Data Sheet
Tailstock Info
Other Specifications
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Additional Safety Instructions For Metal Lathes
Circuit Requirements
220V Operation
Setup
Setup Safety
Items Needed for Setup
Unpacking
Inventory
Box 1 Inventory Figure Qty
Clean Up
Box 2 Inventory Figure Qty Left Cabinet Stand
Lathe Assembly Placement
Placement Location
Site Considerations
Floor Load
Loosening the carriage lock bolt
Bolting to Concrete Floors
Using Machine Mounts
Mounting to Shop Floor
Check Gearbox Oil
Test Run
To test run the machine
Lubrication subsection on
MERGENCYG3TOP Utton
Spindle Break-In
Recommended Adjustments
Factory adjustments that should be verified
Operation Safety
Operations
Basic Controls
Headstock Controls
Carriage Controls
Tailstock Controls
To remove a chuck or faceplate
Chuck & Faceplate Mounting/Removal
Tools Needed Qty
Mounting a Workpiece
Mounting a Chuck or Faceplate
To mount a workpiece in the 3-jaw chuck
Using the 3-Jaw Chuck
To remove and install the jaws
Using the 4-Jaw Chuck
To mount a workpiece on the 4-jaw chuck
Using the Faceplate
Installing a Sleeve and Center into the Spindle
Centers
To mount a workpiece on the faceplate
Removing a Sleeve and Center from the Spindle
Installing a Tapered Tool into the Quill
Tailstock
Offsetting Tailstock
To set up the tailstock to cut a shallow taper
Aligning Tailstock
To align the tailstock with the headstock
Step
To remove a tapered drill arbor or drill bit
To set up the tailstock for drilling
Drilling with Tailstock
To install and use the steady rest
Steady Rest
Handwheel Dial Increments
Follow Rest
Cross Slide
Compound Slide
Tool Posts
To set the compound slide angle
To load and use the 4-way tool post
Calculating the Correct Spindle RPM
Configuring the V-Belts and Back Gear
Spindle Speed
To engage the back gears
To disengage the back gears
Power Feed
To set the feed rate
Setting Feed Rate
Recommended Feed Rates
To re-configure the change gears
Change Gears
Side Front View
Change gear. G9249 12 x 37 Belt Drive Gap Bed Lathe
Threading Operation
To cut threads
Edhidc
Accessories
H3022-Measurement Tool Set
Pc. Carbide Tipped Tool Bit Sets
H2670-HSS Square Tool Bits
H2996-Double Ended Boring Bar
H5936-2 Pc. Knurling Tool Set
H6879-Lathe Operation & Maintenance Book
G1070-MT3 Live Center Set
Schedule
Maintenance
Cleaning Protecting
Lubrication
Spindle Bearing Oil
Lubricant Frequency Qty
To add oil to the spindle bearing reservoirs
Headstock Change Gears
Headstock Idler Pulley Shaft
Headstock Gears
Headstock Spindle Pulley Shaft
To lubricate the feed rate gears
Feed Rate Gears
Apron Gearbox
Ball Oilers
Back Gear Shaft
Adjusting Motor V-Belt
To adjust the motor V-belt tension
Tensioning Replacing V-Belts
Replacing Motor V-Belt
Power Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe
Spindle V-Belt
Motor & Electrical
Service
Troubleshooting
Faceplate
Operations
To adjust the cross slide and compound slide gibs
Adjusting Gibs
To adjust the saddle gib
To adjust the tailstock lock
To adjust the cross slide backlash
Tailstock Lock
Cross Slide Backlash
Gap Removal
Spindle Bearing Preload
Disconnect Lathe from Power
To confirm that the bearings are correctly pre- loaded
To remove/install the rest fingers
To remove/install the brass tips
Rest Finger Tips
Type of Finger Tip Part Number
Adjusting Half-Nut
To adjust the half-nut guide bar
Wiring
Electrical Safety Instructions
Wiring Overview
Diagram on
Control Panel
Motor
Electrical Cabinet Wiring Diagram
Control Panel & Motor Wiring Diagrams
Box
Parts
Bed
Headstock
Headstock Parts List
Figured Flat NUT M8-1.25
Bushing
Feed Rate Gearbox
Feed Rate Gearbox Parts List
Apron
Apron Parts List
+ +
Carriage Parts List
#* #+
Spindle Lever
Change Gear Cover
Complete Steady Rest
Complete Follow Rest
Electrical Cabinet
Electrical Cabinet Parts List
Cabinet Stand
Accessories
Label Placement
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Warranty and Returns
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