Grizzly G9972Z Additional Safety Instructions for Lathes, Eliminating a Projectile Hazard

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Additional Safety Instructions for Lathes

1.UNDERSTANDING THE MACHINE: GZVY VcY jcYZghiVcY i]^h bVcjVa WZ[dgZ deZgVi" ^c\i]ZbVX]^cZ#

2.CLEANING MACHINE: Id Vkd^Y aVXZgV" i^dch! Yd cdi XaZVg X]^eh Wn ]VcY# JhZ V Wgjh]!VcYcZkZgXaZVgX]^ehl]^aZi]ZaVi]Z ^hdeZgVi^c\#

3.USING CORRECT TOOLING: 6alVnhhZaZXi i]Z g^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ XjiiZgh VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh i]Zg^h`d[jchV[ZXjii^c\#

4.ELIMINATING A PROJECTILE HAZARD:

6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ! VcYcZkZglVa`VlVn[gdbi]ZaVi]Zl^i]i]Z X]jX``Zn^chiVaaZY#

5.SECURING A WORKPIECE: BV`Z hjgZ i]Zldg`e^ZXZ^hegdeZgan]ZaY^ci]ZX]jX` WZ[dgZhiVgi^c\i]ZaVi]Z#6ldg`e^ZXZi]gdlc [gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn#

6.AVOIDING OVERLOADS: 6alVnh jhZ i]Z Veegdeg^ViZhe^cYaZheZZYVcY[ZZYgViZ#

7.AVOIDING ENTANGLEMENT INJURIES: CZkZg ViiZbei id hadl dg hide i]Z aVi]Z X]jX`0 VcY i^Z WVX` adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY haZZkZh hd i]Zn Yd cdi YVc\aZ#

8# PREVENTING A CUTTING TOOL/CHUCK

CRASH:6alVnhY^hZc\V\Zi]ZedlZg[ZZY

VcY]Va["cjiV[iZgXdbeaZi^c\V_dW#

9.AVOIDING STARTUP INJURIES: BV`Z hjgZ i]Z ldg`e^ZXZ! Xjii^c\ idda! VcY idda edhi]VkZVYZfjViZXaZVgVcXZWZ[dgZhiVgi" ^c\ i]Z aVi]Z# 8]ZX` i]Z X]jX` hVYYaZ XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# BV`Z hjgZ i]Z he^cYaZ GEB ^h hZi XdggZXian [dg i]Z ldg`e^ZXZ Y^VbZiZg WZ[dgZ hiVgi^c\ i]Z aVi]Z# AVg\Z eVgih XVc WZ Z_ZXiZY [gdb i]Z X]jX`^[i]ZX]jX`heZZY^hhZiidd]^\]#

10.CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an ]ZVkn VcY Vl`lVgY id ]daY! hd egdiZXi ndjg ]VcYh VcY i]Z WZYlVnh# 6alVnh jhZ VX]jX`XgVYaZdge^ZXZd[eanlddYdkZgi]Z WZYlVnh#

11.WORKPIECE SUPPORT: Hjeedgi V adc\ ldg`e^ZXZ ^[ ^i ZmiZcYh djiWdVgY [gdb i]Z ]ZVYhidX` hd ^i l^aa cdi ldWWaZ k^daZcian l]Zci]ZaVi]Z^hijgcZYON#>[i]Zldg`e^ZXZ ZmiZcYh bdgZ i]Vc '#* i^bZh ^ih Y^VbZiZg [gdb i]Z X]jX`! hjeedgi ^i Wn V XZciZg dg hiZVYngZhi!dg^ibVnYZ[aZXiVcY[Vaadjid[ i]ZX]jX`l]^aZXjii^c\#

12.MAINTAINING A SAFE WORKPLACE: CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc" c^c\#

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre- cautions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

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Contents Model G9972Z Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview &&m+AViZl$ZVgWdmIdentification BdYZa..,OYZciXVidc#Machine Data Sheet Tailstock Info  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2  !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Lathes Eliminating a Projectile HazardCircuit Requirements 110V OperationUnpacking SetupSetup Safety Items Needed for Description QtyInventory Figure Qty Inventory Clean Up8Vc\ZZVgh-!*!+!+.!,%!,,!,-I Site Considerations Moving & PlacementPlacement Location Floor LoadAViLVhZg AdX`LVhZg =ZmCji Mounting7dai AViLVhZg AV\HXgZl AViLVhZgTo test run the machine Check Gearbox OilTest Run EdlZgZZY AZkZg9dlc =dgodciVaCarriage Lock Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InBasic Controls Operation SafetyOperations HeadstockWay Tool Post Lock Lever HZXjgZh iZ CarriageTailstock Compound Slide Handwheel BdkZh iZMounting a Chuck or Faceplate Chuck & Faceplate Mounting/RemovalTools NeededQty Removing a Chuck or Faceplate HecYaZRemoving Jaws from 3-Jaw Chuck Jaw ChuckMounting Workpiece in 3-Jaw Chuck 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZgInstalling Jaws into 3-Jaw Chuck To mount a workpiece in the 4-jaw chuckFaceplate To mount a workpiece to the faceplateUsing a Center in the Tailstock Using a Center in the SpindleCenters DhZiHXVaZ Offsetting TailstockAligning Tailstock To align the tailstockLdg`eZXZ# IZZcigZaZc\idiZldg`eZXZ#DciZiVahidX`WVggZa# iZbVXcZYldg`eZXZhthickerViiZDrilling with Tailstock To install and use the steady restSteady Rest Follow Rest Handwheel Dial Increments ResolutionCross Slide To set the compound slide angle Compound Slide Tool PostTo load and use the tool post Spindle Speed Calculating the Correct Spindle RPMTo configure the V-belt Configuring the V-BeltYaZgEjaaZn K7Zai Power Feed \V\ZYDc 9hZc\V\ZYD#%%.% Feed Rate8Vc\Z ZVgb #%%%Change Gear a Configuring Change GearsSetting the Feed Rate Dials Change Gear b#%&*¶%#%*EG# Example of Setting Feed RateLdg`eZXZ!gZYjXc\iZYVbZiZg# XVhZ!ilaaWZ%#%&*%EG#Threading Controls Power Feed LeverThread Dial & Chart Half-Nut Lever$ && &$ IgZVYYVaXVgi#Accessories H2670-HSS Square Tool BitsH7540-Metalworking Kit No G1070-MT3 Live Center SetG1075-52-PC. Clamping Kit, 1⁄2 T-Nut H5936-2 Pc. Knurling Tool Set H2996-Double Ended Boring Bar¿-iddaWih# H2987-½ Bent Lathe DogSchedule MaintenanceCleaning Protecting Daily CheckBall Oilers LubricationLubricant Frequency Qty To check and add oil to the reservoir Feed Rate Gearbox Oil ReservoirTo change the oil in the reservoir Longitudinal Leadscrew & Carriage Rack Compound SlideChange Gears Feed Lever PlungerBedways 8ZX`$6YY Ic8dVi KZgn- =djgh DeZgVidcMotor & Electrical ServiceTroubleshooting Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidcPage 30# Operations Pages 29-32#To adjust the cross slide backlash Cross Slide Backlash AdjustmentGZchiVaaiZXdbedjcYhaYZ# &&m+AViZl$ZVgWdm Gib Adjustments To adjust the cross slide and compound slide gibsTo adjust the half-nut Half-Nut AdjustmentShear Pin Replacement 8dccZXic\ 8daaVg HZVgEcBearing Preload Ribbed Belt ReplacementTo adjust the spindle bearing preload To replace the ribbed beltEgdYjXc\YZiZXiVWaZhecYaZZcY EaVn#  HZiiZhecYaZheZZYidVbZYjbhZiic\# CcZg HeVccZg Cji&$- AZiiZaViZgjcdg%bcjiZh# Wiring Electrical Safety Instructions&&m+AViZl$ZVgWdm BdidgDC$D Wiring DiagramHliX Parts Headstock BreakdownHeadstock Parts List DescriptionChange Gears Breakdown Feed Rate Gearbox Breakdown Feed Rate Gearbox Parts List Front Apron BreakdownRear Apron Parts List Saddle & Cross Slide Breakdown DescriptionCompound Slide & Tool Post Breakdown Tailstock Breakdown Bed Breakdown Steady Rest Breakdown Follow Rest BreakdownElectrical Components Breakdown Accessories Breakdown Label Placement 8VWcZiBV`Zg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcYTTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8  %,,.!- 7! 22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%
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