Contents
Model G9972Z
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Introduction
Foreword Functional Overview
&&m+AViZl$ZVgWdm
Identification
BdYZa..,OYZciXVidc#
Machine Data Sheet
Tailstock Info
!,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29
BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh#
53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2
!,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#
Additional Safety Instructions for Lathes
Eliminating a Projectile Hazard
Circuit Requirements
110V Operation
Unpacking
Setup
Setup Safety Items Needed for
Description Qty
Inventory Figure Qty
Inventory Clean Up
8Vc\ZZVgh-!*!+!+.!,%!,,!,-I
Site Considerations
Moving & Placement
Placement Location
Floor Load
AViLVhZg AdX`LVhZg =ZmCji
Mounting
7dai AViLVhZg
AV\HXgZl AViLVhZg
To test run the machine
Check Gearbox Oil
Test Run
EdlZgZZY AZkZg9dlc =dgodciVa
Carriage Lock
Recommended Adjustments
Factory adjustments that should be verified
Spindle Break-In
Basic Controls
Operation Safety
Operations
Headstock
Way Tool Post Lock Lever HZXjgZh iZ
Carriage
Tailstock
Compound Slide Handwheel BdkZh iZ
Mounting a Chuck or Faceplate
Chuck & Faceplate Mounting/Removal
Tools NeededQty
Removing a Chuck or Faceplate
HecYaZ
Removing Jaws from 3-Jaw Chuck
Jaw Chuck
Mounting Workpiece in 3-Jaw Chuck
8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZg
Installing Jaws into 3-Jaw Chuck
To mount a workpiece in the 4-jaw chuck
Faceplate
To mount a workpiece to the faceplate
Using a Center in the Tailstock
Using a Center in the Spindle
Centers
DhZiHXVaZ
Offsetting Tailstock
Aligning Tailstock
To align the tailstock
Ldg`eZXZ#
IZZcigZaZc\idiZldg`eZXZ#
DciZiVahidX`WVggZa#
iZbVXcZYldg`eZXZhthickerViiZ
Drilling with Tailstock
To install and use the steady rest
Steady Rest
Follow Rest
Handwheel Dial Increments Resolution
Cross Slide
To set the compound slide angle
Compound Slide Tool Post
To load and use the tool post
Spindle Speed
Calculating the Correct Spindle RPM
To configure the V-belt
Configuring the V-Belt
YaZgEjaaZn K7Zai
Power Feed
\V\ZYDc 9hZc\V\ZYD
#%%.%
Feed Rate
8Vc\Z ZVgb
#%%%
Change Gear a
Configuring Change Gears
Setting the Feed Rate Dials
Change Gear b
#%&*¶%#%*EG#
Example of Setting Feed Rate
Ldg`eZXZ!gZYjXc\iZYVbZiZg#
XVhZ!ilaaWZ%#%&*%EG#
Threading Controls
Power Feed Lever
Thread Dial & Chart
Half-Nut Lever
$ && &$
IgZVYYVaXVgi#
Accessories
H2670-HSS Square Tool Bits
H7540-Metalworking Kit No
G1070-MT3 Live Center Set
G1075-52-PC. Clamping Kit, 1⁄2 T-Nut
H5936-2 Pc. Knurling Tool Set
H2996-Double Ended Boring Bar
¿-iddaWih#
H2987-½ Bent Lathe Dog
Schedule
Maintenance
Cleaning Protecting
Daily Check
Ball Oilers
Lubrication
Lubricant Frequency Qty
To check and add oil to the reservoir
Feed Rate Gearbox Oil Reservoir
To change the oil in the reservoir
Longitudinal Leadscrew & Carriage Rack
Compound Slide
Change Gears
Feed Lever Plunger
Bedways
8ZX`$6YY Ic8dVi KZgn- =djgh DeZgVidc
Motor & Electrical
Service
Troubleshooting
Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc
Page 30#
Operations
Pages 29-32#
To adjust the cross slide backlash
Cross Slide Backlash Adjustment
GZchiVaaiZXdbedjcYhaYZ# &&m+AViZl$ZVgWdm
Gib Adjustments
To adjust the cross slide and compound slide gibs
To adjust the half-nut
Half-Nut Adjustment
Shear Pin Replacement
8dccZXic\ 8daaVg HZVgEc
Bearing Preload
Ribbed Belt Replacement
To adjust the spindle bearing preload
To replace the ribbed belt
EgdYjXc\YZiZXiVWaZhecYaZZcY EaVn#
HZiiZhecYaZheZZYidVbZYjbhZiic\#
CcZg HeVccZg Cji&$-
AZiiZaViZgjcdg%bcjiZh#
Wiring
Electrical Safety Instructions
&&m+AViZl$ZVgWdm BdidgDC$D
Wiring Diagram
HliX
Parts
Headstock Breakdown
Headstock Parts List
Description
Change Gears Breakdown
Feed Rate Gearbox Breakdown
Feed Rate Gearbox Parts List
Front
Apron Breakdown
Rear
Apron Parts List
Saddle & Cross Slide Breakdown
Description
Compound Slide & Tool Post Breakdown
Tailstock Breakdown
Bed Breakdown
Steady Rest Breakdown
Follow Rest Breakdown
Electrical Components Breakdown
Accessories Breakdown
Label Placement
8VWcZiBV`Zg
=dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcY
TTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg
IdYVn»h=dbZdlcZg
EaVXZ HiVbe =ZgZ
$5342!, .# 0/ /8 %,,.!- 7!
22!.49 !.$ 2%452.3
#ALL 4ODAYD&ORO! &2%%