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&ORR9OUR /WN 3AFETY 2EADA)NSTRUCTIONN -ANUAL "EFORE /PERATING THIS -ACHINE

4HEHPURPOSESOF SAFETYYSYMBOLSLIS TOOATTRACTTYOUR ATTENTION TOOPOSSIBLEEHAZARDOUS CONDITIONS 4HISI MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THEHLEVEL OFFIMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGESSBY THEMSELVESSDO NOT ELIMINATE DANGERRANDNAREENOTOAASUBSTITUTE FOR PROPERRACCIDENT PREVENTION MEASURES

 

 

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)NDICATESAAAPOTENTIALLYAHAZARDOUSUSITUATIONAWHICH IF NOTOAVOIDED

 

 

 

 

-!99RESULT IN MINORNORRMODERATE INJURY )TTMAYYALSO BEEUSED TOOALERT

 

 

 

 

AGAINSTNUNSAFEFPRACTICES

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4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT

PROPER OPERATION OFFTHEHMACHINE

3AFETYY)NSTRUCTIONS FOR -ACHINERY

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Contents Model G9972Z Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info &&m+AViZl$ZVgWdmIdentification BdYZa..,OYZciXVidc#Machine Data Sheet Tailstock Info  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2  !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Lathes Eliminating a Projectile HazardCircuit Requirements 110V OperationSetup Setup Safety Items Needed forUnpacking Description Qty8Vc\ZZVgh-!*!+!+.!,%!,,!,-I Inventory Clean UpInventory Figure Qty Moving & Placement Placement LocationSite Considerations Floor LoadMounting 7dai AViLVhZgAViLVhZg AdX`LVhZg =ZmCji AV\HXgZl AViLVhZgCheck Gearbox Oil Test RunTo test run the machine EdlZgZZY AZkZg9dlc =dgodciVaRecommended Adjustments Factory adjustments that should be verifiedCarriage Lock Spindle Break-InOperation Safety OperationsBasic Controls HeadstockCarriage TailstockWay Tool Post Lock Lever HZXjgZh iZ Compound Slide Handwheel BdkZh iZTools NeededQty Chuck & Faceplate Mounting/RemovalMounting a Chuck or Faceplate Removing a Chuck or Faceplate HecYaZJaw Chuck Mounting Workpiece in 3-Jaw ChuckRemoving Jaws from 3-Jaw Chuck 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZgInstalling Jaws into 3-Jaw Chuck To mount a workpiece in the 4-jaw chuckFaceplate To mount a workpiece to the faceplateCenters Using a Center in the SpindleUsing a Center in the Tailstock Offsetting Tailstock Aligning TailstockDhZiHXVaZ To align the tailstockIZZcigZaZc\idiZldg`eZXZ# DciZiVahidX`WVggZa#Ldg`eZXZ# iZbVXcZYldg`eZXZhthickerViiZSteady Rest To install and use the steady restDrilling with Tailstock Cross Slide Handwheel Dial Increments ResolutionFollow Rest To load and use the tool post Compound Slide Tool PostTo set the compound slide angle Spindle Speed Calculating the Correct Spindle RPMYaZgEjaaZn K7Zai Configuring the V-BeltTo configure the V-belt Power Feed \V\ZYDc 9hZc\V\ZYDFeed Rate 8Vc\Z ZVgb#%%.% #%%%Configuring Change Gears Setting the Feed Rate DialsChange Gear a Change Gear bExample of Setting Feed Rate Ldg`eZXZ!gZYjXc\iZYVbZiZg##%&*¶%#%*EG# XVhZ!ilaaWZ%#%&*%EG#Power Feed Lever Thread Dial & ChartThreading Controls Half-Nut Lever$ && &$ IgZVYYVaXVgi#Accessories H2670-HSS Square Tool BitsG1075-52-PC. Clamping Kit, 1⁄2 T-Nut G1070-MT3 Live Center SetH7540-Metalworking Kit No H2996-Double Ended Boring Bar ¿-iddaWih#H5936-2 Pc. Knurling Tool Set H2987-½ Bent Lathe DogMaintenance Cleaning ProtectingSchedule Daily CheckLubricant Frequency Qty LubricationBall Oilers To change the oil in the reservoir Feed Rate Gearbox Oil ReservoirTo check and add oil to the reservoir Longitudinal Leadscrew & Carriage Rack Compound SlideFeed Lever Plunger BedwaysChange Gears 8ZX`$6YY Ic8dVi KZgn- =djgh DeZgVidcService TroubleshootingMotor & Electrical Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidcPage 30# Operations Pages 29-32#GZchiVaaiZXdbedjcYhaYZ# &&m+AViZl$ZVgWdm Cross Slide Backlash AdjustmentTo adjust the cross slide backlash Gib Adjustments To adjust the cross slide and compound slide gibsHalf-Nut Adjustment Shear Pin ReplacementTo adjust the half-nut 8dccZXic\ 8daaVg HZVgEcRibbed Belt Replacement To adjust the spindle bearing preloadBearing Preload To replace the ribbed beltEgdYjXc\YZiZXiVWaZhecYaZZcY EaVn#  AZiiZaViZgjcdg%bcjiZh# CcZg HeVccZg Cji&$- HZiiZhecYaZheZZYidVbZYjbhZiic\# Wiring Electrical Safety InstructionsHliX Wiring Diagram&&m+AViZl$ZVgWdm BdidgDC$D Parts Headstock BreakdownHeadstock Parts List DescriptionChange Gears Breakdown Feed Rate Gearbox Breakdown Feed Rate Gearbox Parts List Rear Apron BreakdownFront Apron Parts List Saddle & Cross Slide Breakdown DescriptionCompound Slide & Tool Post Breakdown Tailstock Breakdown Bed Breakdown Steady Rest Breakdown Follow Rest BreakdownElectrical Components Breakdown Accessories Breakdown Label Placement =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcY TTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg8VWcZiBV`Zg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8  %,,.!- 7! 22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%
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