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Contents Model G9972Z Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview IntroductionContact Info &&m+AViZl$ZVgWdmBdYZa..,OYZciXVidc# IdentificationMachine Data Sheet Tailstock Info BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh#  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2Eliminating a Projectile Hazard Additional Safety Instructions for Lathes110V Operation Circuit RequirementsSetup Safety Items Needed for SetupUnpacking Description Qty8Vc\ZZVgh-!*!+!+.!,%!,,!,-I Inventory Clean UpInventory Figure Qty Placement Location Moving & PlacementSite Considerations Floor Load7dai AViLVhZg MountingAViLVhZg AdX`LVhZg =ZmCji AV\HXgZl AViLVhZgTest Run Check Gearbox OilTo test run the machine EdlZgZZY AZkZg9dlc =dgodciVaFactory adjustments that should be verified Recommended AdjustmentsCarriage Lock Spindle Break-InOperations Operation SafetyBasic Controls HeadstockTailstock CarriageWay Tool Post Lock Lever HZXjgZh iZ Compound Slide Handwheel BdkZh iZTools NeededQty Chuck & Faceplate Mounting/RemovalMounting a Chuck or Faceplate HecYaZ Removing a Chuck or FaceplateMounting Workpiece in 3-Jaw Chuck Jaw ChuckRemoving Jaws from 3-Jaw Chuck 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZgTo mount a workpiece in the 4-jaw chuck Installing Jaws into 3-Jaw ChuckTo mount a workpiece to the faceplate FaceplateCenters Using a Center in the SpindleUsing a Center in the Tailstock Aligning Tailstock Offsetting TailstockDhZiHXVaZ To align the tailstockDciZiVahidX`WVggZa# IZZcigZaZc\idiZldg`eZXZ#Ldg`eZXZ# iZbVXcZYldg`eZXZhthickerViiZSteady Rest To install and use the steady restDrilling with Tailstock Cross Slide Handwheel Dial Increments ResolutionFollow Rest To load and use the tool post Compound Slide Tool PostTo set the compound slide angle Calculating the Correct Spindle RPM Spindle SpeedYaZgEjaaZn K7Zai Configuring the V-BeltTo configure the V-belt \V\ZYDc 9hZc\V\ZYD Power Feed8Vc\Z ZVgb Feed Rate#%%.% #%%%Setting the Feed Rate Dials Configuring Change GearsChange Gear a Change Gear bLdg`eZXZ!gZYjXc\iZYVbZiZg# Example of Setting Feed Rate#%&*¶%#%*EG# XVhZ!ilaaWZ%#%&*%EG#Thread Dial & Chart Power Feed LeverThreading Controls Half-Nut LeverIgZVYYVaXVgi# $ && &$H2670-HSS Square Tool Bits AccessoriesG1075-52-PC. Clamping Kit, 1⁄2 T-Nut G1070-MT3 Live Center SetH7540-Metalworking Kit No ¿-iddaWih# H2996-Double Ended Boring BarH5936-2 Pc. Knurling Tool Set H2987-½ Bent Lathe DogCleaning Protecting MaintenanceSchedule Daily CheckLubricant Frequency Qty LubricationBall Oilers To change the oil in the reservoir Feed Rate Gearbox Oil ReservoirTo check and add oil to the reservoir Compound Slide Longitudinal Leadscrew & Carriage RackBedways Feed Lever PlungerChange Gears 8ZX`$6YY Ic8dVi KZgn- =djgh DeZgVidcTroubleshooting ServiceMotor & Electrical Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidcPage 30# Pages 29-32# OperationsGZchiVaaiZXdbedjcYhaYZ# &&m+AViZl$ZVgWdm Cross Slide Backlash AdjustmentTo adjust the cross slide backlash To adjust the cross slide and compound slide gibs Gib AdjustmentsShear Pin Replacement Half-Nut AdjustmentTo adjust the half-nut 8dccZXic\ 8daaVg HZVgEcTo adjust the spindle bearing preload Ribbed Belt ReplacementBearing Preload To replace the ribbed beltEgdYjXc\YZiZXiVWaZhecYaZZcY EaVn#  AZiiZaViZgjcdg%bcjiZh# CcZg HeVccZg Cji&$- HZiiZhecYaZheZZYidVbZYjbhZiic\# Electrical Safety Instructions WiringHliX Wiring Diagram&&m+AViZl$ZVgWdm BdidgDC$D Headstock Breakdown PartsDescription Headstock Parts ListChange Gears Breakdown Feed Rate Gearbox Breakdown Feed Rate Gearbox Parts List Rear Apron BreakdownFront Apron Parts List Description Saddle & Cross Slide BreakdownCompound Slide & Tool Post Breakdown Tailstock Breakdown Bed Breakdown Follow Rest Breakdown Steady Rest BreakdownElectrical Components Breakdown Accessories Breakdown Label Placement TTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcY8VWcZiBV`Zg IdYVn»h=dbZdlcZg$5342!, .# 0/ /8  %,,.!- 7!  EaVXZ HiVbe =ZgZ22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%
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