Contents
Model G9972Z
Ss ,EAD from Leadbased PAINTS
Table of Contents
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Introduction
Foreword Functional Overview
Contact Info
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Identification
Machine Data Sheet
Tailstock Info
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Eliminating a Projectile Hazard
Additional Safety Instructions for Lathes
110V Operation
Circuit Requirements
Description Qty
Setup
Setup Safety Items Needed for
Unpacking
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Inventory Clean Up
Inventory Figure Qty
Floor Load
Moving & Placement
Placement Location
Site Considerations
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Mounting
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Check Gearbox Oil
Test Run
To test run the machine
Spindle Break-In
Recommended Adjustments
Factory adjustments that should be verified
Carriage Lock
Headstock
Operation Safety
Operations
Basic Controls
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Carriage
Tailstock
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Tools NeededQty
Chuck & Faceplate Mounting/Removal
Mounting a Chuck or Faceplate
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Removing a Chuck or Faceplate
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Jaw Chuck
Mounting Workpiece in 3-Jaw Chuck
Removing Jaws from 3-Jaw Chuck
To mount a workpiece in the 4-jaw chuck
Installing Jaws into 3-Jaw Chuck
To mount a workpiece to the faceplate
Faceplate
Centers
Using a Center in the Spindle
Using a Center in the Tailstock
To align the tailstock
Offsetting Tailstock
Aligning Tailstock
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Steady Rest
To install and use the steady rest
Drilling with Tailstock
Cross Slide
Handwheel Dial Increments Resolution
Follow Rest
To load and use the tool post
Compound Slide Tool Post
To set the compound slide angle
Calculating the Correct Spindle RPM
Spindle Speed
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Configuring the V-Belt
To configure the V-belt
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Power Feed
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Feed Rate
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Change Gear b
Configuring Change Gears
Setting the Feed Rate Dials
Change Gear a
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Example of Setting Feed Rate
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Half-Nut Lever
Power Feed Lever
Thread Dial & Chart
Threading Controls
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H2670-HSS Square Tool Bits
Accessories
G1075-52-PC. Clamping Kit, 1⁄2 T-Nut
G1070-MT3 Live Center Set
H7540-Metalworking Kit No
H2987-½ Bent Lathe Dog
H2996-Double Ended Boring Bar
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H5936-2 Pc. Knurling Tool Set
Daily Check
Maintenance
Cleaning Protecting
Schedule
Lubricant Frequency Qty
Lubrication
Ball Oilers
To change the oil in the reservoir
Feed Rate Gearbox Oil Reservoir
To check and add oil to the reservoir
Compound Slide
Longitudinal Leadscrew & Carriage Rack
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Feed Lever Plunger
Bedways
Change Gears
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Service
Troubleshooting
Motor & Electrical
Page 30#
Pages 29-32#
Operations
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Cross Slide Backlash Adjustment
To adjust the cross slide backlash
To adjust the cross slide and compound slide gibs
Gib Adjustments
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Half-Nut Adjustment
Shear Pin Replacement
To adjust the half-nut
To replace the ribbed belt
Ribbed Belt Replacement
To adjust the spindle bearing preload
Bearing Preload
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Electrical Safety Instructions
Wiring
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Wiring Diagram
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Headstock Breakdown
Parts
Description
Headstock Parts List
Change Gears Breakdown
Feed Rate Gearbox Breakdown
Feed Rate Gearbox Parts List
Rear
Apron Breakdown
Front
Apron Parts List
Description
Saddle & Cross Slide Breakdown
Compound Slide & Tool Post Breakdown
Tailstock Breakdown
Bed Breakdown
Follow Rest Breakdown
Steady Rest Breakdown
Electrical Components Breakdown
Accessories Breakdown
Label Placement
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