Contents
Model G9972Z
Ss ,EAD from Leadbased PAINTS
Table of Contents
Foreword Functional Overview
Introduction
Contact Info
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Identification
Machine Data Sheet
Tailstock Info
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Eliminating a Projectile Hazard
Additional Safety Instructions for Lathes
110V Operation
Circuit Requirements
Setup Safety Items Needed for
Setup
Unpacking
Description Qty
Inventory Figure Qty
Inventory Clean Up
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Placement Location
Moving & Placement
Site Considerations
Floor Load
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Mounting
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Test Run
Check Gearbox Oil
To test run the machine
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Factory adjustments that should be verified
Recommended Adjustments
Carriage Lock
Spindle Break-In
Operations
Operation Safety
Basic Controls
Headstock
Tailstock
Carriage
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Compound Slide Handwheel BdkZh iZ
Mounting a Chuck or Faceplate
Chuck & Faceplate Mounting/Removal
Tools NeededQty
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Removing a Chuck or Faceplate
Mounting Workpiece in 3-Jaw Chuck
Jaw Chuck
Removing Jaws from 3-Jaw Chuck
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To mount a workpiece in the 4-jaw chuck
Installing Jaws into 3-Jaw Chuck
To mount a workpiece to the faceplate
Faceplate
Using a Center in the Tailstock
Using a Center in the Spindle
Centers
Aligning Tailstock
Offsetting Tailstock
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To align the tailstock
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Drilling with Tailstock
To install and use the steady rest
Steady Rest
Follow Rest
Handwheel Dial Increments Resolution
Cross Slide
To set the compound slide angle
Compound Slide Tool Post
To load and use the tool post
Calculating the Correct Spindle RPM
Spindle Speed
To configure the V-belt
Configuring the V-Belt
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Power Feed
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Feed Rate
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Setting the Feed Rate Dials
Configuring Change Gears
Change Gear a
Change Gear b
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Example of Setting Feed Rate
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Thread Dial & Chart
Power Feed Lever
Threading Controls
Half-Nut Lever
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H2670-HSS Square Tool Bits
Accessories
H7540-Metalworking Kit No
G1070-MT3 Live Center Set
G1075-52-PC. Clamping Kit, 1⁄2 T-Nut
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H2996-Double Ended Boring Bar
H5936-2 Pc. Knurling Tool Set
H2987-½ Bent Lathe Dog
Cleaning Protecting
Maintenance
Schedule
Daily Check
Ball Oilers
Lubrication
Lubricant Frequency Qty
To check and add oil to the reservoir
Feed Rate Gearbox Oil Reservoir
To change the oil in the reservoir
Compound Slide
Longitudinal Leadscrew & Carriage Rack
Bedways
Feed Lever Plunger
Change Gears
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Troubleshooting
Service
Motor & Electrical
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Pages 29-32#
Operations
To adjust the cross slide backlash
Cross Slide Backlash Adjustment
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To adjust the cross slide and compound slide gibs
Gib Adjustments
Shear Pin Replacement
Half-Nut Adjustment
To adjust the half-nut
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To adjust the spindle bearing preload
Ribbed Belt Replacement
Bearing Preload
To replace the ribbed belt
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Electrical Safety Instructions
Wiring
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Wiring Diagram
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Headstock Breakdown
Parts
Description
Headstock Parts List
Change Gears Breakdown
Feed Rate Gearbox Breakdown
Feed Rate Gearbox Parts List
Front
Apron Breakdown
Rear
Apron Parts List
Description
Saddle & Cross Slide Breakdown
Compound Slide & Tool Post Breakdown
Tailstock Breakdown
Bed Breakdown
Follow Rest Breakdown
Steady Rest Breakdown
Electrical Components Breakdown
Accessories Breakdown
Label Placement
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