Contents
Model G9972Z
Ss ,EAD from Leadbased PAINTS
Table of Contents
Introduction
Foreword Functional Overview
Contact Info
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Identification
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Machine Data Sheet
Tailstock Info
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Additional Safety Instructions for Lathes
Eliminating a Projectile Hazard
Circuit Requirements
110V Operation
Setup
Setup Safety Items Needed for
Unpacking
Description Qty
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Inventory Clean Up
Inventory Figure Qty
Moving & Placement
Placement Location
Site Considerations
Floor Load
Mounting
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Check Gearbox Oil
Test Run
To test run the machine
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Recommended Adjustments
Factory adjustments that should be verified
Carriage Lock
Spindle Break-In
Operation Safety
Operations
Basic Controls
Headstock
Carriage
Tailstock
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Compound Slide Handwheel BdkZh iZ
Tools NeededQty
Chuck & Faceplate Mounting/Removal
Mounting a Chuck or Faceplate
Removing a Chuck or Faceplate
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Jaw Chuck
Mounting Workpiece in 3-Jaw Chuck
Removing Jaws from 3-Jaw Chuck
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Installing Jaws into 3-Jaw Chuck
To mount a workpiece in the 4-jaw chuck
Faceplate
To mount a workpiece to the faceplate
Centers
Using a Center in the Spindle
Using a Center in the Tailstock
Offsetting Tailstock
Aligning Tailstock
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To align the tailstock
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Steady Rest
To install and use the steady rest
Drilling with Tailstock
Cross Slide
Handwheel Dial Increments Resolution
Follow Rest
To load and use the tool post
Compound Slide Tool Post
To set the compound slide angle
Spindle Speed
Calculating the Correct Spindle RPM
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Configuring the V-Belt
To configure the V-belt
Power Feed
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Feed Rate
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Configuring Change Gears
Setting the Feed Rate Dials
Change Gear a
Change Gear b
Example of Setting Feed Rate
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Power Feed Lever
Thread Dial & Chart
Threading Controls
Half-Nut Lever
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Accessories
H2670-HSS Square Tool Bits
G1075-52-PC. Clamping Kit, 1⁄2 T-Nut
G1070-MT3 Live Center Set
H7540-Metalworking Kit No
H2996-Double Ended Boring Bar
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H5936-2 Pc. Knurling Tool Set
H2987-½ Bent Lathe Dog
Maintenance
Cleaning Protecting
Schedule
Daily Check
Lubricant Frequency Qty
Lubrication
Ball Oilers
To change the oil in the reservoir
Feed Rate Gearbox Oil Reservoir
To check and add oil to the reservoir
Longitudinal Leadscrew & Carriage Rack
Compound Slide
Feed Lever Plunger
Bedways
Change Gears
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Service
Troubleshooting
Motor & Electrical
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Page 30#
Operations
Pages 29-32#
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Cross Slide Backlash Adjustment
To adjust the cross slide backlash
Gib Adjustments
To adjust the cross slide and compound slide gibs
Half-Nut Adjustment
Shear Pin Replacement
To adjust the half-nut
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Ribbed Belt Replacement
To adjust the spindle bearing preload
Bearing Preload
To replace the ribbed belt
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Wiring
Electrical Safety Instructions
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Wiring Diagram
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Parts
Headstock Breakdown
Headstock Parts List
Description
Change Gears Breakdown
Feed Rate Gearbox Breakdown
Feed Rate Gearbox Parts List
Rear
Apron Breakdown
Front
Apron Parts List
Saddle & Cross Slide Breakdown
Description
Compound Slide & Tool Post Breakdown
Tailstock Breakdown
Bed Breakdown
Steady Rest Breakdown
Follow Rest Breakdown
Electrical Components Breakdown
Accessories Breakdown
Label Placement
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