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Note: The thread dial is not used when cutting metric threads. Leave the half-nut engaged until the threads are complete.

NOTICE

DO NOT engage the half-nut when the spin- dle speed is over 300 RPM. Ignoring this instruction could result in damage to the leadscrew or carriage components.

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Contents Model G9972Z Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview &&m+AViZl$ZVgWdmIdentification BdYZa..,OYZciXVidc#Machine Data Sheet Tailstock Info  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2  !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Lathes Eliminating a Projectile HazardCircuit Requirements 110V OperationUnpacking SetupSetup Safety Items Needed for Description Qty8Vc\ZZVgh-!*!+!+.!,%!,,!,-I Inventory Clean UpInventory Figure Qty Site Considerations Moving & PlacementPlacement Location Floor LoadAViLVhZg AdX`LVhZg =ZmCji Mounting7dai AViLVhZg AV\HXgZl AViLVhZgTo test run the machine Check Gearbox OilTest Run EdlZgZZY AZkZg9dlc =dgodciVaCarriage Lock Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InBasic Controls Operation SafetyOperations HeadstockWay Tool Post Lock Lever HZXjgZh iZ CarriageTailstock Compound Slide Handwheel BdkZh iZTools NeededQty Chuck & Faceplate Mounting/RemovalMounting a Chuck or Faceplate Removing a Chuck or Faceplate HecYaZRemoving Jaws from 3-Jaw Chuck Jaw ChuckMounting Workpiece in 3-Jaw Chuck 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZgInstalling Jaws into 3-Jaw Chuck To mount a workpiece in the 4-jaw chuckFaceplate To mount a workpiece to the faceplateCenters Using a Center in the SpindleUsing a Center in the Tailstock DhZiHXVaZ Offsetting TailstockAligning Tailstock To align the tailstockLdg`eZXZ# IZZcigZaZc\idiZldg`eZXZ#DciZiVahidX`WVggZa# iZbVXcZYldg`eZXZhthickerViiZSteady Rest To install and use the steady restDrilling with Tailstock Cross Slide Handwheel Dial Increments ResolutionFollow Rest To load and use the tool post Compound Slide Tool PostTo set the compound slide angle Spindle Speed Calculating the Correct Spindle RPMYaZgEjaaZn K7Zai Configuring the V-BeltTo configure the V-belt Power Feed \V\ZYDc 9hZc\V\ZYD#%%.% Feed Rate8Vc\Z ZVgb #%%%Change Gear a Configuring Change GearsSetting the Feed Rate Dials Change Gear b#%&*¶%#%*EG# Example of Setting Feed RateLdg`eZXZ!gZYjXc\iZYVbZiZg# XVhZ!ilaaWZ%#%&*%EG#Threading Controls Power Feed LeverThread Dial & Chart Half-Nut Lever$ && &$ IgZVYYVaXVgi#Accessories H2670-HSS Square Tool BitsG1075-52-PC. Clamping Kit, 1⁄2 T-Nut G1070-MT3 Live Center SetH7540-Metalworking Kit No H5936-2 Pc. Knurling Tool Set H2996-Double Ended Boring Bar¿-iddaWih# H2987-½ Bent Lathe DogSchedule MaintenanceCleaning Protecting Daily CheckLubricant Frequency Qty LubricationBall Oilers To change the oil in the reservoir Feed Rate Gearbox Oil ReservoirTo check and add oil to the reservoir Longitudinal Leadscrew & Carriage Rack Compound SlideChange Gears Feed Lever PlungerBedways 8ZX`$6YY Ic8dVi KZgn- =djgh DeZgVidcMotor & Electrical ServiceTroubleshooting Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidcPage 30# Operations Pages 29-32#GZchiVaaiZXdbedjcYhaYZ# &&m+AViZl$ZVgWdm Cross Slide Backlash AdjustmentTo adjust the cross slide backlash Gib Adjustments To adjust the cross slide and compound slide gibsTo adjust the half-nut Half-Nut AdjustmentShear Pin Replacement 8dccZXic\ 8daaVg HZVgEcBearing Preload Ribbed Belt ReplacementTo adjust the spindle bearing preload To replace the ribbed beltEgdYjXc\YZiZXiVWaZhecYaZZcY EaVn#  AZiiZaViZgjcdg%bcjiZh# CcZg HeVccZg Cji&$- HZiiZhecYaZheZZYidVbZYjbhZiic\# Wiring Electrical Safety InstructionsHliX Wiring Diagram&&m+AViZl$ZVgWdm BdidgDC$D Parts Headstock BreakdownHeadstock Parts List DescriptionChange Gears Breakdown Feed Rate Gearbox Breakdown Feed Rate Gearbox Parts List Rear Apron BreakdownFront Apron Parts List Saddle & Cross Slide Breakdown DescriptionCompound Slide & Tool Post Breakdown Tailstock Breakdown Bed Breakdown Steady Rest Breakdown Follow Rest BreakdownElectrical Components Breakdown Accessories Breakdown Label Placement 8VWcZiBV`Zg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcYTTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8  %,,.!- 7! 22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%
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