Carrier 52S Seasonal Cleaning, Accessing the Indoor and Outdoor, Disconnect ALL Power to Unit

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SEASONAL CLEANING

ACCESSING THE INDOOR AND OUTDOOR

COILS Ð The minimum cleaning recommendation for indoor and outdoor coils is once per season. To access the coils for a thorough cleaning, it is necessary to remove the Air System. To accomplish this task, per- form the following steps:

1.DISCONNECT ALL POWER TO UNIT!

2.Remove the unit chassis from the sleeve as described in the General Disassembly section of this manual. See Figure 6.

3.Remove each side angle from unit with a 5¤16-in. nut driver. See Figure 25.

4.Locate and disconnect wires from the compressor. Label each wire for easy reassembly.

For compressors that are known to be dam- aged: Remove refreigerant prior to disconnecting compressor wires. Damaged hermetic compressor ter- minals may become loose and eject from the com- pressor. Wear safety glasses and keep your face away from the area above the terminals when removing compressor wires.

5.For Heat Pump Units Ð Disconnect the wire plug on the reversing valve and carefully remove the out- door thermostat capillary from the outdoor coil.

6.With a 5¤16-in. nut driver, locate and remove the

8 screws mounting the fan section to the chassis. See Figures 26 and 27.

7.Using a ¯at head screw driver, gently pry the plastic condenser ori®ce tabs away from both outdoor coil tube sheets and pull the condenser ori®ce away as shown in Figure 19. See GENERAL DISASSEMBLY section.

8.Carefully remove the fan section from the chassis by lifting fan section straight up and out. The fan deck is awkward; 2 people may be needed for its removal.

9.Remove the stator from the outdoor coil. See GENERAL DISASSEMBLY section. After cleaning, reassemble by reversing steps 1 - 8.

IMPORTANT: During reassembly of the fan section, carefully align the rubber seal around the tubing where it passes through the partition.

FIGURE 25 Ð SIDE ANGLE SCREWS

FIGURE 26 Ð PARTITION FLANGE SCREWS

FIGURE 27 Ð FAN SECTION SCREW LOCATIONS

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Contents Contents Service Technician GuideSummary of DANGERS, WARNINGS, and Cautions IntroductionModel Number Nomenclature To Disconnect Power for CORD- Connected Unit General DisassemblyTo Open the Control BOX To Remove the Unit from the Wall SleeveDuct Extension Screws Removing the AIR Baffle To Access INDOOR-AIR Section ComponentsTo Remove the TOP Cover Ð Remove the screw To Remove the AIR Discharge GrilleTo Remove the Discharge Deck To Access OUTDOOR-AIR Section ComponentsTo Remove the Gusset Removing Stator Cleaning and Safety General CleaningComponent Cleaning Schedule Consider the following safety issues before beginningCleaning the Indoor AIR Filter Ð Remove Monthly CleaningReplacing the Indoor AIR Filter Ð Access Tools NeededReplacing the Vent AIR Filter Cleaning the Vent AIR FilterChassis Accessing the Indoor and Outdoor Seasonal CleaningDisconnect ALL Power to Unit Accessing the Indoor FAN and Indoor Cleaning the Indoor and Outdoor CoilsCoils section Section Components onDisconnect ALL Power to the Unit Cleaning the Indoor FAN and FANCleaning the Heater Assembly Ð Once Rotary Compressor Components CompressorBasic Hermetic Compressor Electrical Measurements Compressor TroubleshootingBasic Compressor Troubleshooting Guide SHORTED/OPEN Windings Test Compressor ReplacementRemoving the Compressor Ð Follow the steps Disconnect all power to unitRefrigerant Charging Ð Every mechanical Installed Filter DrierCommon Causes Heater Failure HeatersHeater Removal Removing Heater Screws Typical 52S Unit Operating Controls Operating ControlsNON-USER Adjustable Switches Description of Switch SettingsHigh Heat or High Cool Ð Push button Outside or Vent AIR Ð Push the FAN onlyHEAT/COOL Units Figure Sequence of OperationCooling only Units Figure Heat Pump Units FigureTools Needed Component Operation and TroubleshootingIndoor Thermostat Heat Pump Units Outdoor Frost Thermostat Heat Pump Units Indoor Thermostat IT CONTACTS, ALL 52SQ AA and CP ModelsCapacitor Test Locked OUTOutdoor Frost Thermostat Screws Electrical Components Removal and ReplacementComponent Locations Open Control BOX FAN Motor FAN Motor TroubleshootingBasic FAN Motor Electrical Tests Typical 265 Volt Motors FAN Motor Troubleshooting Chart Typical 208/230 Volt MotorsRemoval FAN Motor ReplacementField Temperature Charts 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Wiring Schematic 52SC Ð 208/230 V and 265 V AA and CP Units Wiring SchematicsWiring Schematic 52SE Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SE Ð 208/230 V and 265 V RC Units Wiring Schematic 52SQ Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SQ Ð 208/230 V and 265 V RC Units Most Frequent Ptac Service Questions