Carrier 52S manual Basic Compressor Troubleshooting Guide

Page 18

52S

SERIES

SYMPTOM

COMPRESSOR

COMPRESSOR

COMPRESSOR

COMPRESSOR

COMPRESSOR

STARTS AND

STARTS AFTER

WILL NOT

 

WILL NOT START

CYCLES OFF

 

RUNS BUT

CYCLING THE

START. IT HUMS

POSSIBLE CAUSE

CYCLES ON THE

OVERLOAD

AND CYCLES ON

AND MAKES NO

(NOT ON

 

OVERLOAD

SEVERAL TIMES

THE OVERLOAD

NOISE

OVERLOAD)

 

 

 

COILS/FILTERS DIRTY OR PLUGGED

X

 

 

 

 

AIR OR NONCONDENSABLE GASES

X

X

 

 

 

IN SYSTEM

 

 

 

 

 

 

 

 

SYSTEM REFRIGERANT OVERCHARGED

X

 

 

 

X

DISCHARGE LINE RESTRICTED

X

X

 

 

 

CAPILLARY TUBE OR STRAINER

X

X

 

 

X

RESTRICTED OR PLUGGED

 

 

 

 

 

 

 

FAN BLADE OR MOTOR DEFECTIVE

X

 

 

 

X

FAN BLADE OR BLOWER WHEEL STUCK

X

 

 

 

X

SYSTEM REFRIGERANT UNDERCHARGED

X

 

 

 

X

EVAPORATOR AIRFLOW RECIRCULATION

 

 

 

 

X

UNIT OVERSIZED FOR APPLICATION

 

 

 

 

X

COMPRESSOR REQUIRES START ASSIST

 

X

X

 

 

NO POWER TO UNIT

 

 

 

X

 

LOW VOLTAGE TO UNIT

X

X

X

 

X

OVERLOAD PROTECTOR OPEN

 

 

 

X

 

OVERLOAD PROTECTOR INCORRECT

X

 

X

X

 

OR DEFECTIVE

 

 

 

 

 

 

 

CAPACITOR INCORRECT OR DEFECTIVE

X

X

X

 

X

THERMOSTAT CONTACTS ARE OPEN

 

 

 

X

 

THERMOSTAT IS SET TOO HIGH OR LOW

 

 

 

X

 

SELECTOR SWITCH IS OPEN

 

 

 

X

 

OR DEFECTIVE

 

 

 

 

 

 

 

 

 

WIRING IS INCORRECT OR DEFECTIVE

X

 

X

X

X

SYSTEM PRESSURES NOT EQUALIZED

 

X

X

 

X

COMPRESSOR MOTOR OR

X

X

X

X

X

MECHANISM DEFECTIVE

 

 

 

 

 

COMPRESSOR GROUNDED

 

 

X

 

 

 

 

 

 

 

 

FIGURE 34 Ð BASIC COMPRESSOR TROUBLESHOOTING GUIDE

18

Image 18
Contents Service Technician Guide ContentsIntroduction Summary of DANGERS, WARNINGS, and CautionsModel Number Nomenclature To Open the Control BOX General DisassemblyTo Disconnect Power for CORD- Connected Unit To Remove the Unit from the Wall SleeveDuct Extension Screws To Access INDOOR-AIR Section Components Removing the AIR BaffleTo Remove the AIR Discharge Grille To Remove the TOP Cover Ð Remove the screwTo Access OUTDOOR-AIR Section Components To Remove the Discharge DeckTo Remove the Gusset Removing Stator Component Cleaning Schedule General CleaningCleaning and Safety Consider the following safety issues before beginningReplacing the Indoor AIR Filter Ð Access Monthly CleaningCleaning the Indoor AIR Filter Ð Remove Tools NeededCleaning the Vent AIR Filter Replacing the Vent AIR FilterChassis Seasonal Cleaning Accessing the Indoor and OutdoorDisconnect ALL Power to Unit Coils section Cleaning the Indoor and Outdoor CoilsAccessing the Indoor FAN and Indoor Section Components onCleaning the Indoor FAN and FAN Disconnect ALL Power to the UnitCleaning the Heater Assembly Ð Once Compressor Rotary Compressor ComponentsCompressor Troubleshooting Basic Hermetic Compressor Electrical MeasurementsBasic Compressor Troubleshooting Guide Compressor Replacement SHORTED/OPEN Windings TestDisconnect all power to unit Removing the Compressor Ð Follow the stepsInstalled Filter Drier Refrigerant Charging Ð Every mechanicalHeaters Common Causes Heater FailureHeater Removal Removing Heater Screws Operating Controls Typical 52S Unit Operating ControlsHigh Heat or High Cool Ð Push button Description of Switch SettingsNON-USER Adjustable Switches Outside or Vent AIR Ð Push the FAN onlyCooling only Units Figure Sequence of OperationHEAT/COOL Units Figure Heat Pump Units FigureComponent Operation and Troubleshooting Tools NeededIndoor Thermostat Heat Pump Units Indoor Thermostat IT CONTACTS, ALL 52SQ AA and CP Models Outdoor Frost Thermostat Heat Pump UnitsLocked OUT Capacitor TestElectrical Components Removal and Replacement Outdoor Frost Thermostat ScrewsComponent Locations Open Control BOX FAN Motor Troubleshooting FAN MotorBasic FAN Motor Electrical Tests FAN Motor Troubleshooting Chart Typical 208/230 Volt Motors Typical 265 Volt MotorsFAN Motor Replacement RemovalField Temperature Charts 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Wiring Schematics Wiring Schematic 52SC Ð 208/230 V and 265 V AA and CP UnitsWiring Schematic 52SE Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SE Ð 208/230 V and 265 V RC Units Wiring Schematic 52SQ Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SQ Ð 208/230 V and 265 V RC Units Most Frequent Ptac Service Questions