Carrier 52S manual FAN Motor Replacement, Removal

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52S

SERIES

FAN MOTOR REPLACEMENT

Perform the following steps to remove and reinstall the fan motor:

1.DISCONNECT ALL POWER TO UNIT.

2.Remove the unit from the sleeve as detailed in the GENERAL DISASSEMBLY section and place the unit on a large ¯at surface.

3.Remove the discharge air grille, the aluminum top panel, the top cover, and the discharge air deck as detailed in the GENERAL DISASSEMBLY sec- tion under To Access Indoor-Air Section Com- ponents (Figures 14 - 17). Save the screws.

4.Remove 5¤16-in. screw, located below the motor, that secures the sheet metal air block and the motor ground wire to the partition. Remove the air block.

5.Remove the gusset, and detach the condenser ori®ce from the outdoor coil as detailed in the GENERAL DISASSEMBLY section under To Access Outdoor-Air Section Components. See Figures 18 and 19.

6.Loosen the mechanical fastener that holds the in- door fan to the fan motor shaft. The indoor fan may be secured to the fan motor shaft by either an Allen screw or a square head bolt. This may require removing the electric heat assembly. If so, refer to the HEATERS section of this manual under Heater

Removal.

7.Open the control box as detailed in the GENERAL DISASSEMBLY section. Label and disconnect the fan motor wires from the push button switch and capacitor. Two-speed motors have 2 wires on the capacitor and 2 wires on the push button switch. Three-speed motors have 2 wires on the capacitor and 3 wires on the push button switch. Refer to the unit wiring diagram inside the control box.

8.Using the 5¤16-in. nut driver, remove the 2 screws that hold the outdoor coil to the basepan. See Figure 19.

9.Gently lift the outdoor coil up and just outside of the unit basepan. This allows access to the spring clip that secures the outdoor fan to the fan motor.

Do not kink or break the tubes that connect to the coil. The system still has refrigerant in it. Wear gloves, the coil ®ns are sharp and can cut your hands.

10.WEAR SAFETY GLASSES! Using the adjustable pliers, carefully remove the spring clip that secures the fan to the fan shaft. See Fig. 65. Using

2 screwdrivers, gently slide the outdoor fan off the motor shaft. See Figure 66.

11.Remove the 3 mounting bolts that secure the fan motor to the partition and remove the fan motor from the unit.

12.Reinstall the new fan motor by reversing Steps 1 through 11.

FIGURE 65 Ð SPRING CLIP

FAN

MOTOR

FIGURE 66 Ð REMOVING OUTDOOR FAN

FROM MOTOR SHAFT

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Contents Service Technician Guide ContentsIntroduction Summary of DANGERS, WARNINGS, and CautionsModel Number Nomenclature To Open the Control BOX General DisassemblyTo Disconnect Power for CORD- Connected Unit To Remove the Unit from the Wall SleeveDuct Extension Screws To Access INDOOR-AIR Section Components Removing the AIR BaffleTo Remove the AIR Discharge Grille To Remove the TOP Cover Ð Remove the screwTo Remove the Discharge Deck To Access OUTDOOR-AIR Section ComponentsTo Remove the Gusset Removing Stator Component Cleaning Schedule General CleaningCleaning and Safety Consider the following safety issues before beginningReplacing the Indoor AIR Filter Ð Access Monthly CleaningCleaning the Indoor AIR Filter Ð Remove Tools NeededReplacing the Vent AIR Filter Cleaning the Vent AIR FilterChassis Accessing the Indoor and Outdoor Seasonal CleaningDisconnect ALL Power to Unit Coils section Cleaning the Indoor and Outdoor CoilsAccessing the Indoor FAN and Indoor Section Components onDisconnect ALL Power to the Unit Cleaning the Indoor FAN and FANCleaning the Heater Assembly Ð Once Compressor Rotary Compressor ComponentsCompressor Troubleshooting Basic Hermetic Compressor Electrical MeasurementsBasic Compressor Troubleshooting Guide Compressor Replacement SHORTED/OPEN Windings TestDisconnect all power to unit Removing the Compressor Ð Follow the stepsInstalled Filter Drier Refrigerant Charging Ð Every mechanicalCommon Causes Heater Failure HeatersHeater Removal Removing Heater Screws Operating Controls Typical 52S Unit Operating ControlsHigh Heat or High Cool Ð Push button Description of Switch SettingsNON-USER Adjustable Switches Outside or Vent AIR Ð Push the FAN onlyCooling only Units Figure Sequence of OperationHEAT/COOL Units Figure Heat Pump Units FigureTools Needed Component Operation and TroubleshootingIndoor Thermostat Heat Pump Units Indoor Thermostat IT CONTACTS, ALL 52SQ AA and CP Models Outdoor Frost Thermostat Heat Pump UnitsLocked OUT Capacitor TestElectrical Components Removal and Replacement Outdoor Frost Thermostat ScrewsComponent Locations Open Control BOX FAN Motor FAN Motor TroubleshootingBasic FAN Motor Electrical Tests FAN Motor Troubleshooting Chart Typical 208/230 Volt Motors Typical 265 Volt MotorsFAN Motor Replacement RemovalField Temperature Charts 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Wiring Schematics Wiring Schematic 52SC Ð 208/230 V and 265 V AA and CP UnitsWiring Schematic 52SE Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SE Ð 208/230 V and 265 V RC Units Wiring Schematic 52SQ Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SQ Ð 208/230 V and 265 V RC Units Most Frequent Ptac Service Questions