Carrier Comprehensive Guide to PTAC Troubleshooting and Maintenance

Page 27

COMPONENT OPERATION AND TROUBLESHOOTING

TOOLS NEEDED

Volt-Ohmmeter

Flat and Phillips Screw Drivers

5¤16-in. Nut Driver

Side Cutting Pliers

Before cleaning, servicing, performing maintenance or removing the chassis from the wall sleeve, discon- nect all power to the unit to avoid the possibility of electrical shock and personal injury. Only trained and quali®ed service personnel should perform installation and service procedures on these units. Untrained personnel may perform basic maintenance tasks such as cleaning and replacing ®lters. Refer to GENERAL DISASSEMBLY section of this manual for proper procedures to disconnect power to 52S units.

The Manufacturer reserves the right to discontinue, or change at any time, speci®cations or designs without notice and without incurring obligations.

Consider the following safety issues:

·Prior to performing any service or maintenance on electrical equipment you must Disconnect All

Power.

·New and unfamiliar tasks should be performed under the supervision of an experienced service technician.

·Personal protective equipment, such as safety glasses and work gloves, should be worn.

·The ¯oor around the work area should be clean and free of debris.

·Make sure tools are the correct tools for job, and that they are working properly and in good condition.

·The 52S unit may weigh up to 150 pounds. Use a lift- ing device or ask for assistance if the unit must be moved.

INDOOR THERMOSTAT (Heat/Cool and Cool Only Units) (Figure 53) Ð The thermostat maintains the

selected temperature by cycling the compressor on and off during cooling operation and the electric heater during heating operation. The thermostat DOES NOT switch from heating to cooling, or cooling to heating. If the switch is in the CYCLE position, then the fan will be cycled off when the thermostat satis®es. A bulb heater was incorporated on models built prior to 1996 to help provide closer temperature control. This heater does not affect the mechanical operation of the switch.

To verify the operation of the thermostat switch, a conti- nuity test may be performed as follows:

1.Turn off unit power as described in GENERAL DISASSEMBLY section.

2.Remove wire leads from thermostat. Note their loca- tions to ease re-assembly.

3.Place one of the leads of the continuity tester on the terminal marked 2, and the other lead on either the terminal marked 1 or the terminal marked 3.

4.Adjust the thermostat up or down to verify the con- tacts of the switch open and close. When verifying continuity of a closed switch, the ohm reading should be 0 ohms. An open switch will show OL on the meter.

5.When testing is complete, reconnect the leads.

TBH

FCS

6

 

 

BLK

5

 

OR WHT

 

 

BLK

GRY

4

 

 

OR WHT

IT3 COMP

IT 1 GRY

SW

2

3

BRN

See Legend on page 28.

FIGURE 53 Ð INDOOR THERMOSTAT (IT) CONTACTS, ALL 52SE AA AND CP MODELS

INDOOR THERMOSTAT (Heat Pump Units)

(Figure 54) Ð The heat pump indoor thermostat uses a two-stage switch for the heating mode. The ®rst stage engages the compressor and reversing valve, and the unit operates in normal heat pump mode. The indoor thermostat maintains the selected temperature by cycling the compressor on and off in cooling mode. In the heating mode, the indoor thermostat will cycle the compressor or the heater, depending on the difference between the actual room temperature and the thermostat temperature setting.

When the room temperature is more than 4 F cooler than the indoor thermostat setting, the second heating stage of the indoor thermostat engages the electric heat strip. This design feature allows the user to rap- idly warm the room with the electric heat strip by turn- ing the thermostat to its highest setting. When room temperatures approach the desired temperature, the user may adjust the thermostat to a personal comfort set- ting, which allows for normal heat pump operation.

NOTE: For outdoor temperatures below approximately 35 F (45 F for 1999 models), the outdoor frost thermo- stat prevents heat pump mode operation and immedi- ately engages the electric heat strip upon a call for heating. The electric heat strip is NEVER energized at the same time as the compressor.

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Contents Contents Service Technician GuideSummary of DANGERS, WARNINGS, and Cautions IntroductionModel Number Nomenclature To Remove the Unit from the Wall Sleeve General DisassemblyTo Disconnect Power for CORD- Connected Unit To Open the Control BOXDuct Extension Screws Removing the AIR Baffle To Access INDOOR-AIR Section ComponentsTo Remove the TOP Cover Ð Remove the screw To Remove the AIR Discharge GrilleTo Access OUTDOOR-AIR Section Components To Remove the Discharge DeckTo Remove the Gusset Removing Stator Consider the following safety issues before beginning General CleaningCleaning and Safety Component Cleaning ScheduleTools Needed Monthly CleaningCleaning the Indoor AIR Filter Ð Remove Replacing the Indoor AIR Filter Ð AccessCleaning the Vent AIR Filter Replacing the Vent AIR FilterChassis Seasonal Cleaning Accessing the Indoor and OutdoorDisconnect ALL Power to Unit Section Components on Cleaning the Indoor and Outdoor CoilsAccessing the Indoor FAN and Indoor Coils sectionCleaning the Indoor FAN and FAN Disconnect ALL Power to the UnitCleaning the Heater Assembly Ð Once Rotary Compressor Components CompressorBasic Hermetic Compressor Electrical Measurements Compressor TroubleshootingBasic Compressor Troubleshooting Guide SHORTED/OPEN Windings Test Compressor ReplacementRemoving the Compressor Ð Follow the steps Disconnect all power to unitRefrigerant Charging Ð Every mechanical Installed Filter DrierHeaters Common Causes Heater FailureHeater Removal Removing Heater Screws Typical 52S Unit Operating Controls Operating ControlsOutside or Vent AIR Ð Push the FAN only Description of Switch SettingsNON-USER Adjustable Switches High Heat or High Cool Ð Push buttonHeat Pump Units Figure Sequence of OperationHEAT/COOL Units Figure Cooling only Units FigureComponent Operation and Troubleshooting Tools NeededIndoor Thermostat Heat Pump Units Outdoor Frost Thermostat Heat Pump Units Indoor Thermostat IT CONTACTS, ALL 52SQ AA and CP ModelsCapacitor Test Locked OUTOutdoor Frost Thermostat Screws Electrical Components Removal and ReplacementComponent Locations Open Control BOX FAN Motor Troubleshooting FAN MotorBasic FAN Motor Electrical Tests Typical 265 Volt Motors FAN Motor Troubleshooting Chart Typical 208/230 Volt MotorsRemoval FAN Motor ReplacementField Temperature Charts 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Wiring Schematic 52SC Ð 208/230 V and 265 V AA and CP Units Wiring SchematicsWiring Schematic 52SE Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SE Ð 208/230 V and 265 V RC Units Wiring Schematic 52SQ Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SQ Ð 208/230 V and 265 V RC Units Most Frequent Ptac Service Questions