Carrier 52S manual Heaters, Common Causes Heater Failure, Heater Removal

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52S

SERIES

HEATERS

The heater in 52S units is located directly behind the evaporator coil. The heater assembly includes the heater (2.3 kW, 3.4 kW or 5 kW), a primary limit switch, and a secondary limit switch (Figure 41). The primary and secondary limit switches are safety switches that regulate heater operation. The primary limit switch dis- ables current to the heater when the temperature ex- ceeds the setting on the switch.

For example, a 3.4 kW heater may have a primary limit switch setting of 150 F. If the temperature at the switch exceeds 150 F, the primary limit switch will electrically open and shut off power to the heater. Once the tem- perature drops below 110 F, the primary limit switch will automatically reset.

The secondary limit switch works in the same manner as the primary limit switch, except it is a one time switch and has a slightly higher temperature setting. Once this switch is thermally opened, it must be replaced. To- gether the primary and secondary switches help main- tain safe temperature limits for unit operation.

COMMON CAUSES OF

HEATER FAILURE

Heater failure may result from broken heater coils, pri- mary limit switch failure, or an open secondary limit switch. These conditions are generally caused by low or no air¯ow.

HEATER REMOVAL

Before working on the heater, read the instructions thoroughly and gather the necessary tools for the job. Review all safety information on the unit and in the prod- uct literature.

Before performing any cleaning, servicing, or mainte- nance to the unit, Disconnect All Power to avoid the possibility of electric shock and personal injury.

The manufacturer reserves the right to discontinue, or change at any time, speci®cations or designs without notice and without incurring obligations.

Consider the following safety issues:

·Prior to performing any service or maintenance on electrical equipment you must Disconnect All

Power.

·New and unfamiliar tasks should be performed under the supervision of an experienced service technician.

·Personal protective equipment, such as safety glasses and work gloves, should be worn.

·The ¯oor around the work area should be clean and free of debris.

·Make sure tools are the correct tools for the job, and that they are working properly and in good condition.

TOOLS NEEDED Ð The following list includes rec- ommended tools and devices for working on the heater section of 52S units.

Phillips Head Screw Driver

Needle Nose Pliers

Volt-ohmmeter

Nut Drivers, 5¤16-in. and 1¤4-in.

Perform the following steps to remove the Heater

Assembly.

1.DISCONNECT ALL POWER TO UNIT.

2.Remove the front panel of the unit by grasping panel on each side, lifting upward and out. See Figure 1.

FIGURE 41 Ð LIMIT SWITCH LOCATION

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Contents Service Technician Guide ContentsIntroduction Summary of DANGERS, WARNINGS, and CautionsModel Number Nomenclature To Open the Control BOX General DisassemblyTo Disconnect Power for CORD- Connected Unit To Remove the Unit from the Wall SleeveDuct Extension Screws To Access INDOOR-AIR Section Components Removing the AIR BaffleTo Remove the AIR Discharge Grille To Remove the TOP Cover Ð Remove the screwTo Remove the Discharge Deck To Access OUTDOOR-AIR Section ComponentsTo Remove the Gusset Removing Stator Component Cleaning Schedule General CleaningCleaning and Safety Consider the following safety issues before beginningReplacing the Indoor AIR Filter Ð Access Monthly CleaningCleaning the Indoor AIR Filter Ð Remove Tools NeededReplacing the Vent AIR Filter Cleaning the Vent AIR FilterChassis Accessing the Indoor and Outdoor Seasonal CleaningDisconnect ALL Power to Unit Coils section Cleaning the Indoor and Outdoor CoilsAccessing the Indoor FAN and Indoor Section Components onDisconnect ALL Power to the Unit Cleaning the Indoor FAN and FANCleaning the Heater Assembly Ð Once Compressor Rotary Compressor ComponentsCompressor Troubleshooting Basic Hermetic Compressor Electrical MeasurementsBasic Compressor Troubleshooting Guide Compressor Replacement SHORTED/OPEN Windings TestDisconnect all power to unit Removing the Compressor Ð Follow the stepsInstalled Filter Drier Refrigerant Charging Ð Every mechanicalCommon Causes Heater Failure HeatersHeater Removal Removing Heater Screws Operating Controls Typical 52S Unit Operating ControlsHigh Heat or High Cool Ð Push button Description of Switch SettingsNON-USER Adjustable Switches Outside or Vent AIR Ð Push the FAN onlyCooling only Units Figure Sequence of OperationHEAT/COOL Units Figure Heat Pump Units FigureTools Needed Component Operation and TroubleshootingIndoor Thermostat Heat Pump Units Indoor Thermostat IT CONTACTS, ALL 52SQ AA and CP Models Outdoor Frost Thermostat Heat Pump UnitsLocked OUT Capacitor TestElectrical Components Removal and Replacement Outdoor Frost Thermostat ScrewsComponent Locations Open Control BOX FAN Motor FAN Motor TroubleshootingBasic FAN Motor Electrical Tests FAN Motor Troubleshooting Chart Typical 208/230 Volt Motors Typical 265 Volt MotorsFAN Motor Replacement RemovalField Temperature Charts 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Page 52S Series Wiring Schematics Wiring Schematic 52SC Ð 208/230 V and 265 V AA and CP UnitsWiring Schematic 52SE Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SE Ð 208/230 V and 265 V RC Units Wiring Schematic 52SQ Ð 208/230 V and 265 V AA and CP Units Wiring Schematic 52SQ Ð 208/230 V and 265 V RC Units Most Frequent Ptac Service Questions