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| Troubleshooting | |
Electrical Troubleshooting |
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Problem | Cause | Solution |
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Poor wrap. | ES ON/OFF valve OFF (0).* | Turn ON (I). |
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| Gun air pressure too low. | Check air pressure to gun; minimum |
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| 40 psi (0.28 MPa, 2.8 bar) needed at |
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| gun for full voltage. |
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| Atomizing air pressure too high. | Decrease. |
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| Fluid pressure too high. | Decrease. |
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| Incorrect distance from gun to part. | Should be |
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| Poorly grounded parts. | Resistance must be 1 megohm or |
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| less. Clean workpiece hangers. |
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| Faulty gun resistance. | See Test Gun Resistance on page |
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| 18. |
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| Low fluid resistivity. | Check fluid resistivity, page 14. |
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| Fluid leaks from the packing (26d) | Clean the packing rod cavity. |
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| and causes a short. | Replace the packing rod. See page |
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| 29. |
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| Faulty turbine alternator. | Be sure the plug is in place on the |
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| back of the power supply housing. |
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| Remove and test the turbine alterna- |
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| tor. See page 32. |
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| The KV | Check the lever actuation; replace if |
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| needed. |
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ES indicator or voltage/current dis- | ES ON/OFF valve OFF (0).* | Turn ON (I). |
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play is not lit. |
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| No power. | Replace power supply. See page 31. |
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Voltage/current display stays red | Gun too close to part. | Should be |
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(smart guns only). |
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| Check fluid resistivity. | See Check Fluid Resistivity on |
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| page 14. |
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| Dirty gun. | Clean. See Operation Manual. |
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Operator gets mild shock. | Operator not grounded or is near | See Grounding on page 12. |
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| ungrounded object. |
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| Gun not grounded. | See Check Electrical Grounding on |
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| page 13 and Test Gun Resistance |
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| on page 18. |
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Operator gets shock from workpiece. | Workpiece not grounded. | Resistance must be 1 megohm or |
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| less. Clean workpiece hangers. |
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* ES indicator light is off when the gun is triggered.
309292L | 23 |