Graco 247937, 247936 important safety instructions Gun Operation Troubleshooting

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Gun Operation Troubleshooting

Gun Operation Troubleshooting

Electric Shock Hazard

Installing and servicing this equipment requires access to parts which may cause an electric shock or other serious injury if the work is not performed prop- erly. Do not install or repair this equipment unless you are trained and qualified.

Pressurized Equipment Hazard

To reduce the risk of an injury, follow the Pressure Relief procedure on page 19 whenever you are instructed to relieve the pressure.

NOTE: Check all possible remedies in the Troubleshoot- ing Chart before disassembling the gun

.

Problem

Cause

Solution

 

 

 

Excessive spray fog.

Atomizing air pressure too high.

Close restrictor valve some, or

 

 

decrease air pressure as low as pos-

 

 

sible; minimum 40 psi (0.28 MPa, 2.8

 

 

bar) needed at gun for full voltage.

 

 

 

 

Fluid too thin.

Increase viscosity.

 

 

 

“Orange Peel” finish.

Atomizing air pressure too low.

Open atomizing air valve more or

 

 

increase gun air inlet pressure; use

 

 

lowest air pressure necessary.

 

 

 

 

Poorly mixed or filtered fluid.

Remix or refilter fluid.

 

 

 

 

Fluid too thick.

Reduce viscosity.

 

 

 

Fluid leaks from the fluid packing

Worn packings or rod.

Replace packings or rod; see page

area

 

30.

 

 

 

Air leaks from the front of the gun

Air valve (21) is not seating properly.

Clean and service air valve; see

 

 

page 34.

 

 

 

Fluid leakage from the front of the

Worn or damaged packing rod (26).

Replace; see page 30

gun

 

 

 

 

 

 

Worn fluid seat.

Replace fluid nozzle and/or needle;

 

 

see page 28.

 

 

 

 

Loose fluid nozzle (7).

Tighten; see page 28.

 

 

 

 

Damaged nozzle o-ring (7b).

Replace; see page 28.

 

 

 

Gun does not spray

Low fluid supply.

Add fluid if necessary.

 

 

 

 

Damaged air cap (9).

Replace; see page 28.

 

 

 

 

Dirty or clogged fluid nozzle (7).

Clean; see page 28.

 

 

 

 

Damaged fluid nozzle (7).

Replace; see page 28.

 

 

 

 

Damaged fluid adjustment valve (25).

Replace; see page 34.

 

 

 

Dirty air cap

Misaligned air cap (9) and fluid

Clean fluid buildup off air cap and

 

nozzle (7).

fluid nozzle seat; see page 28.

 

 

 

26

312900G

Image 26
Contents PRO Xs Waterborne Air Spray Gun II 2 G EEx 0.24 mJTable of Contents FIRE, EXPLOSION, and Electric Shock Hazard Equipment Misuse Hazard Smart Model 247937 OverviewHow the Electrostatic Air Spray Gun Works Standard Model 247936Air swivel inlet. Left-hand thread Fan air adjustment valve. Adjusts fan size ES indicator 247936 only. Green when ES is on Ventilate the Spray Booth InstallationInstall the System Typical Installation Key Grounded Air Supply Hose Connect the Air LineConnect the Charging Probe Filter the Fluid Connect the Exhaust TubeConnect the Fluid Line Select a Fluid Nozzle and Air Cap Orifice SizeGrounding Fire, Explosion, and Electric Shock HazardCheck Electrical Grounding Check Fluid ResistivityCheck Fluid Viscosity Prepare to PaintTurn ES ON/OFF switch on Flush Pressurized Equipment Hazard Pressure ReliefShutdown Maintenance Clean Gun DailyDaily System Care See Test Total Gun Resistance on Electrical TroubleshootingElectric Shock Hazard See Check Electrical Grounding onTest Total Gun Resistance Electrical TestsTest Gun Resistance Test Charging Probe ResistanceTest Power Supply Resistance Test Barrel ResistanceSpray Pattern Troubleshooting Gun Operation Troubleshooting Gun Repair Prepare the Gun for RepairReplace Air Cap/Nozzle Replace Fluid NeedleRemove Fluid Packing Remove Fluid PackingRepair Packing Rod Packing RodInstall Barrel Remove BarrelRemove and Replace Power Supply Power SupplyRepair Fan Air Adjustment Valve Remove and Replace Turbine AlternatorRepair Fluid Adjustment Valve Repair Air ValveRemove and Replace Atomizing Air Restrictor Valve Repair ES ON/OFF ValveRef. No Multi-tool PartsPart No 60 kV Electrostatic Gun, Series a Standard model Part No 60 kV Electrostatic Gun, Series a Smart model Ref. No ES ON/OFF Valve Ref. No Alternator Ref. No Fan Adjustment ValveRef. No Packing Rod Smart Model controlsDescription Qty Description Qty Fluid Line Accessories AccessoriesAir Line Accessories Gun Accessories Miscellaneous AccessoriesTechnical Data Category DataGraco Warranty Graco Information