Carrier 50HJ004 Replacement Parts, Unit Troubleshooting, Economi$er IV Troubleshooting

Page 67

 

 

50HE - 5 TON CHARGING CHART

F

C

 

 

115

46

 

 

 

 

 

 

 

 

105

41

 

 

 

 

 

 

 

 

95

35

 

 

 

Suction Line Temperature (deg C)

85

29

 

 

 

75

24

 

 

 

 

 

 

 

 

 

0.0

5.0

 

10.0

15.0

 

20.0

25.0

 

 

115.0

 

 

 

 

 

 

810.0

 

 

 

 

 

 

 

 

 

 

(psig)

105.0

 

 

 

 

 

 

710.0

(kpa)

 

 

 

 

 

 

 

 

Pressure

95.0

 

 

 

 

 

 

610.0

Pressure

 

 

 

 

 

 

 

85.0

 

 

 

 

 

 

 

Line

 

 

 

 

 

 

 

Line

 

 

 

 

 

 

 

510.0

Suction

75.0

 

 

 

 

 

 

 

Suction

 

 

 

 

 

 

 

410.0

 

65.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55.0

 

 

 

 

 

 

310.0

 

 

42

47

52

57

62

67

72

77

 

Suction Line Temp (deg F)

C06151

Fig. 69 ---Cooling Charging Chart,

Standard 50HE006

To Use Cooling Charging Charts, Units With Humidi-MizerAdaptive Dehumidification System

Refer to charts (Fig. 62-65) to determine the proper leaving condenser pressure and temperature.

Example (Fig. 62):

Leaving Condenser Pressure . . . . . . . . . . . . . . . . . 250 psig Leaving Condenser Temperature . . . . . . . . . . . . . . . 105_F

NOTE: When using the charging charts, it is important that only the subcooling/reheat dehumidification coil liquid line solenoid valve be energized. The subcooling/reheat dehumidification coil liquid line solenoid valve MUST be energized to use the charging charts and the outdoor motor speed controller jumpered to run the fan at full speed.

IMPORTANT: Refer to Troubleshooting Tables for additional information.

Step 6 Replacement Parts

A complete list of replacement parts may be obtained from any Carrier distributor upon request.

TROUBLESHOOTING

Step 1 Unit Troubleshooting

Refer to Tables 34-38 for unit troubleshooting details.

Step 2 Economi$er IV Troubleshooting

See Table 39 for EconoMi$er IV logic.

A functional view of the EconoMi$er IV is shown in Fig. 67. Typical settings, sensor ranges, and jumper positions are also shown. An EconoMi$er IV simulator program is available from Carrier to help with EconoMi$er IV training and troubleshooting.

Economi$er IV Preparation

This procedure is used to prepare the EconoMi$er IV for troubleshooting. No troubleshooting or testing is done by performing the following procedure.

NOTE: This procedure requires a 9-v battery, 1.2 kilo-ohm resistor, and a 5.6 kilo-ohm resistor which are not supplied with the EconoMi$er IV.

IMPORTANT: Be sure to record the positions of all potentiometers before starting troubleshooting.

1.Disconnect power at TR and TR1. All LEDs should be off. Exhaust fan contacts should be open.

2.Disconnect device at P and P1.

3.Jumper P to P1.

4.Disconnect wires at T and T1. Place 5.6 kilo-ohm resistor across T and T1.

5.Jumper TR to 1.

6.Jumper TR to N.

7.If connected, remove sensor from terminals SO and +. Connect 1.2 kilo-ohm 4074EJM checkout resistor across terminals SO and +.

8.Put 620-ohm resistor across terminals SR and +.

9.Set minimum position, DCV set point, and exhaust potentiometers fully CCW (counterclockwise).

10.Set DCV maximum position potentiometer fully CW (clockwise).

11.Set enthalpy potentiometer to D.

12.Apply power (24 vac) to terminals TR and TR1.

Differential Enthalpy

To check differential enthalpy:

1.Make sure EconoMi$er IV preparation procedure has been performed.

2.Place 620-ohm resistor across SO and +.

3.Place 1.2 kilo-ohm resistor across SR and +. The Free Cool LED should be lit.

4.Remove 620-ohm resistor across SO and +. The Free Cool LED should turn off.

5.Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.

Single Enthalpy

To check single enthalpy:

1.Make sure EconoMi$er IV preparation procedure has been performed.

2.Set the enthalpy potentiometer to A (fully CCW). The Free Cool LED should be lit.

3.Set the enthalpy potentiometer to D (fully CW). The Free Cool LED should turn off.

4.Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.

DCV (Demand Controlled Ventilation) and Power Exhaust

To check DCV and Power Exhaust:

1.Make sure EconoMi$er IV preparation procedure has been performed.

2.Ensure terminals AQ and AQ1 are open. The LED for both DCV and Exhaust should be off. The actuator should be fully closed.

3.Connect a 9-v battery to AQ (positive node) and AQ1 (negative node). The LED for both DCV and Exhaust should turn on. The actuator should drive to between 90 and 95% open.

4.Turn the Exhaust potentiometer CW until the Exhaust LED turns off. The LED should turn off when the potentiometer is approximately 90%. The actuator should remain in position.

5.Turn the DCV set point potentiometer CW until the DCV LED turns off. The DCV LED should turn off when the potentiometer is approximately 9 v. The actuator should drive fully closed.

6.Turn the DCV and Exhaust potentiometers CCW until the Exhaust LED turns on. The exhaust contacts will close 30 to 120 seconds after the Exhaust LED turns on.

7.Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.

50HE,HJ

67

Image 67
Contents Installation Instructions Alternate Unit Support Provide Unit Support Roof CurbRoof Curb Details Unit Leveling Tolerances Positioning50HJ 50HE50HJ004-007 Base Unit Dimensions 50HE003-006 Base Unit Dimensions Make Electrical Connections Field Power SupplyHeat Anticipator Settings Field Control WiringHi-Static Physical Data 50HJBase Unit 50HE Physical Data 50HEPower Wiring Connections Electrical Data-50HE None YES B00 PH---HzMin Max Actual kW006 008,009 23.4 30.1 40.8 KW† Electrical Data-50HJ006 11.8 414 508 007 10.6 16.0 008 13.8 20.0 Ton 004+005 19.9 24.3 55.2 76.3 86.9 168 34.9 173 002 13.6 007 A00 or008 Humi 009 18.4 111 518 632 018 17.0 16.4 23.9 10 ton 01218.7 133 518 632 17.0 16.4 24.6 019 34.0 32.7 45.0 014 A00 or Actual kW12.5 Manual Outdoor Damper Disconnect SwitchAssembly Humidi-MizerAdaptive Dehumidification SystemTypical Humidi-MiZer t Adaptive Dehumidification System Enthalpy Sensors and Control Install the Supply Air Temperature SAT SensorOutdoor Air Temperature Sensor OAT Install the Indoor Air Quality CO2 SensorNot Used PremierLinkSensor UsageRequired Or EquivalentPremierLinktController Installed EconoMi$er IV Component Locations Return Air Enthalphy SensorHood Box Removal Economi$er IV Control Modes Supply Air Temperature SAT SensorSupply Air Sensor Temperature Resistance Values Outdoor Air Lockout SensorEconoMi$er IV Wiring Differential Enthalphy Control Exhaust Set Point AdjustmentIndoor Air Quality IAQ Sensor Input Thermostats Minimum Position ControlDamper Movement + TR Dehumidification of Fresh Air with DCV Control Adjust Evaporator-Fan SpeedBelt Drive Motors Belt Drive Motor Mounting CO2Sensor Standard SettingsEvaporator-Fan Motor Data High-Static Motors Evaporator-Fan Motor Data Standard MotorExternal Static Pressure in. wg Evaporator-Fan Motor Efficiency600 900 1200 1400 1600 1800 2000 2200 2400 2600 003,004,005 006 74/84 007903 Rpm Bhp Watts 900 566 142 690 228879 957 522 1000 598 173 718 267875 551 962 689 Rpm Bhp Watts 1200 666 252 778 361 873 476 956 5941300 701 809 418 902 540 983 665 1400 737 355 842 481 932 6101800 905 551 1001 687 Rpm Bhp Watts 1500 790 353 897 471 991 6001600 828 412 931 536 1022 670 1700 866 478 966 6081463 1766 1520 1964 1800 1462 20671472 1761 1600 1495 1858 17002500 1185 1311 1262 1490 2200 1063 929 1147 1089 1224 1256 1295 14312300 1104 1046 1185 1212 1260 1386 2400 1145 1174 1223 1346 1296 15262100 1024 823 1115 997 Rpm Bhp Watts 1800 907 558 1006 708 1092 8601900 945 638 1042 796 2000 984 727 1078 8922400 1143 1168 1227 1367 2100 1024 823 1115 997 1195 1173 1268 13502200 1063 929 1152 1111 1230 1294 2300 1103 1044 1189 1234 1266 1425919 Rpm Bhp Watts 900 554 134 6811000 583 163 707 1100 612 195 7351500 738 379 Rpm Bhp Watts 1200 643 233 762 3441300 674 276 1400 706 3241700 790 398 894 514 988 643 Rpm Bhp Watts 1500 724 295 837 402 937 524 1028 6601600 757 343 866 455 962 580 7191508 1957 1900 External Sttic Pressure in. wg1474 1797 1700 1490 1873 18001600 1208 1033 1279 2400 1033 970 1115 1120 1192 1279 1264 14482500 1069 1084 1149 1239 1223 1403 1293 1576 Rpm Bhp Watts 1500 1188 970 1261 11432700 1132 1294 1214 1487 1289 1684 2400 1026 945 1115 1118 1195 1295 1268 14762500 1061 1053 1148 1233 1226 1416 1297 1604 2600 1097 1169 1181 1356 1257 1546Return-Air Filters Internal WiringRefrigerant Service Ports Unit PreparationOperating Sequence Cooling Units Without Economizer Safety ReliefHeating Ventilation Continuous FanRoutine 3 OAT DX Cooling Temperature Control ExampleHumidi-MiZer Normal Design Cooling Operation Subcooling ModeOne-Row Coil CleaningEvaporator Coil Condenser CoilCondensate Drain Evaporator Fan Belt AdjustmentCondenser-Fan Adjustment Fan Motor BearingsLow Charge Cooling Cooling Charging Chart Standard 50HJ005Cooling Charging Chart Standard 50HJ007 50HE,HJ C06145 DCV Demand Controlled Ventilation and Power Exhaust Replacement PartsUnit Troubleshooting Economi$er IV TroubleshootingDCV Minimum and Maximum Position Economi$er IV Troubleshooting CompletionSupply-Air Input Cooling Service Analysis EconoMi$er IV Input/Output Logic Subcooling Mode Liquid ReheatEconoMi$er IV Functional View START-UP Checklist