Chicago Pneumatic CPVS 50 Preparation for start-up, First start-up, Discharge pressure adjustment

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Section 3 - Implementation

A - Preparation for start-up

Before starting the set for the first time, the operator must get to know the different systems. The main locations which have to be examined are shown on the figures.

IMPORTANT

Before start up, make sure that transport red wedges have been effectively removed.

ATTENTION

The power circuit must be turned whenever adjusting electrical equipment or to prevent accidental starting.

Loosening of electrical power cables that may be due to vibrations caused by transport or initial heating entails abnormal heating of contactors, which may even destroy them. Therefore, these cables must be re-tightened at line contactor incoming and outgoing, star and triangle before use.

Before start-up, check the following points :

1 - Make sure that the unit is properly grounded.

2 - Check the oil level in the tank.

NOTE : the tank has been filled with suitable oil in the factory. See Section 8 - A for the quality of oil to be used or for oil renewal conditions.

3 - Make sure the oil change valve is properly closed.

ATTENTION

The oil filler cap, the oil change valve and plugs must always remain closed during operation and never be opened before the system has been completely vented to atmospheric pressure (except pressurized oil change : See Chapitre 8 - A).

1

Fig. 3

B - First start-up

Check the voltage between the three phases before using the unit for the first time.

Check the direction of rotation (following the arrow on the coupling housing rep. 1- Fig. 3) by pressing the "Start" button, followed immediately by the emergency stop. If it does not spin in the right direction reverse two stages of the power cord. When it rotates in the correct direction, the oil level (Fig. 19) should drop after 4 or 5 seconds of operation.

It is also very important to verify the direction of rotation of the fan (indicated on it by an arrow) anti-clockwise seen from inside the machine or clockwise seen from outside the machine).

1 - Press the ON button, the motor starts up.

2 - Leave it running for a few minutes with the discharge valve slightly open to observe the compressor under load. Ensure that there are no leaks. Reblock the connectors if necessary.

3 - Press the OFF button. The motor will stop and the unit will automatically vent to atmospheric pressure.

C -Discharge pressure adjustment

The unit is adjusted in the factory for a MAXIMUM pressure (for the maximum output from the outlet of the central unit) of 100, 125, 150 or 175 PSI . To adjust the backflow pressure setting to a lower value, refer to the manual of the electronic plate (refer E Section 1).

D - Parallel compressor assembly

If the CPVS is intended to operate in parallel with other CP or similar compressors, the discharge piping can be linked together.

If the CPVS is intended to operate in parallel with other CP or similar compressors, there must be an air tank common to all the alternative compressors. The pulses emitted by alternative compressors may cause serious damage to the minimum pressure valve and the CPVS oil separator, and disrupt the regulation system. When the rotary compressor is operating in parallel with an alter- native compressor, the latter should be adjusted so that the rotary compressor takes the main load. It is cheaper to run this way.

E - Safety

The oil used for cooling the machine is a liquid combustible under the effect of strong heat. In case of fire in the machine, it is essential to respect the regulatory measures on the compressor. The type of fire in a compressor is defined as "class B" and in presence of a live electrical conductor, it is recommended to use a CO2 extinguisher functioning by "smothering" (starvation of oxygen) while observing the user instructions applicable to the model.

01/2008

Chicago Pneumatic Compressors

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Contents Model Cpvs 40 50 60 CpvsPSI Mini + 36 F frost free Maxi + 104 FCpvs Model NPTAWG Main Voltage 460 Volt / 3 / 60 HzConnection of the electric plate to an external control box Contents Power Supply AIR DeliveryRespect of the environment and prevention of pollution DescriptionGeneral Information Standard equipmentDefinition of the pictograms Electronic boardInstallation Electric cabling Safety RegulationsVoltage Safety Discharge pressure adjustmentParallel compressor assembly Preparation for start-upKey fig OperationAir and oil circuits Air circuits see FigLevel detection bleed valve Fig OptionsAdvanced filtration to the compression air inlet a and 7b Support grid Pre-filtration panelsFilter Medium Automatic restarting Rotation direction indicator Phase controllerFeatures Remote starting and stoppingCentrifugal separator See B Section Description of the optionSafety Rules InstallationSafety instructions Description cf SectionPreparation for start-up See Section Setting of pressure machineCommissioning Control of rotation direction on start upPrinciple of the pressure regulation by variable speed Pressure regulation for low rates of flow Energy savingOperating incidents Main incidentsOperations to be carried out Parts MaintenanceObservations Turbine Oil level and change see figAir filter OillevelOil separator see B Section Temperature safety testsOil and air cooler Oil return pipe see figMain incidents See -ESupport@CPcompressor.com