Ryobi BT3100-1 To Check SAW Blade Installation, To Install Blade Guard Assembly, Small HEX Wrench

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ASSEMBLY

BLADE AND GUARD ASSEMBLY

WARNING:

Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious injury.

TO CHECK SAW BLADE INSTALLATION

■To check the saw blade, first remove the screw holding the throat plate in place. Remove the throat plate. See Figures 16 and 17.

■Make sure the bevel locking lever is securely pushed to the left. Raise the blade arbor to its full height by turning the blade adjusting handle clockwise.

■Using the smaller hex wrench, insert the flat open end into the flats on the arbor shaft as shown. Insert the larger hex wrench over the hex nut, and, holding both wrenches firmly, pull the larger wrench forward to the front of the machine to loosen and push to tighten. Make sure the blade nut is securely tightened. Do not overtighten.

Note: Arbor shaft has left hand threads.

■Check all clearances for free blade rotation.

■See To Set the Scale to the Blade in the Operation Section. In cutting operations, the scale will be set to the side of the blade where the cut will be measured and made.

TO INSTALL BLADE GUARD ASSEMBLY

■Move the bevel locking lever to the right for angle mode. Slowly turn the blade adjustment handle to put the blade at 30˚. The handle will "pop out" slightly as it engages the clutch.

■Holding the blade adjusting handle with one hand, use the other hand to push the bevel locking lever firmly to the left to lock the bevel angle.

■Raise the blade by turning the blade adjustment handle clockwise.

■Using the small hex wrench, install the blade guard assembly by loosening the two attachment hex nuts enough to slide the riving knife down between the shims. See Figure 19. Partially retighten the two attachment nuts. Check the blade and riving knife alignment. Make sure riving knife clears blade by 1/8 in. See Figure 29.

■Correctly align the blade and riving knife as shown, repeating above step as needed. Tighten attachment nuts securely. If riving knife is not positioned correctly with blade up, it could contact saw table when blade is lowered and restrict blade elevation.

SMALL HEX

WRENCH

LARGE

THROAT PLATE

HEX WRENCH

Fig. 17

 

 

 

NOTE: PLACE BLADE BETWEEN

INNER AND OUTER BLADE WASHER

LARGE HEX

SMALL

HEX WRENCH

WRENCH

 

SMALL

SPACER

TO

LOOSEN

ARBOR

LARGE

SPACER

INNER

BLADE WASHER

OUTER

TO BLADE WASHER

TIGHTEN

ARBOR NUT

Fig. 18

 

 

RIVING

KNIFE

SHIMS

HEX NUTS

MOUNTING PLATE

DO NOT REMOVE HEX NUTS

Fig. 19

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Contents Save this Manual for Future Reference Operators ManualProduct Specifications Table of ContentsRules for Safe Operation Symbol MeaningRead ALL Instructions Blades Coast After Turn OFF Before Making a CUT, be Sure ALL Adjustments are SecureSafety and International Symbols Grounding Instructions ElectricalExtension Cords Electrical ConnectionGlossary of Terms Socket Wrench UnpackingTools Needed In. NUT DriverKey Description Quan Loose Parts ListE J Following items are included with your table saw leg standScale FeaturesGetting to Know Your SAW SlidingOperating Components Power SwitchBlades Speed and WiringAssembling LEG Stand AssemblyAssembling Storage Brackets To Install Front and Back RailsMounting the LEG Stand on the Table SAW Base Hole B To Install Miter Table and FenceRear Rail END Plug Holder NUT Miter HandwheelFIT LIP of Table Into Rear Rail To Install Accessory Table and RIP FenceREMOVING/REPLACING the Throat Plate LeverThroat Plate To Check SAW Blade InstallationTo Install Blade Guard Assembly Small HEX WrenchReplacing the Throat Plate Screws Operation Types of Cuts HOW to Mount a Featherboard HOW to Make a FeatherboardFeatherboard To Remove the Blade Lever Right Rotate Blade AdjustingLocking Lever Left Riving Knife Mounting Plate Blade Guard Riving KnifeRiving Knife Blade InchTo Adjust the Blade Angle To Adjust the Blade DepthTo SET the Scale to the Blade To Make a Straight Cross CUT Adjustingmiter Clampfence Quick StopNever use rip fence as cutoff gauge when crosscutting To Lock Miter TableMiter Table Blade Rear Rail RIP Fence Adjusting ClampTo Make a Miter CUT To Make a Straight RIP CUTTo Make a Bevel RIP CUT To Make a Bevel Cross CUTTo Make a Compound Miter CUT Accessory Miter Locking Clamps Rail ClampTo Make a Large Panel CUT Featherboard To Make NON-THROUGH CutsClamp Push Block Bevel Operation Lubrication MaintenanceGeneral Maintenance Backup WasherStop Bolt Lock To SET Blade AT 0 orTo Check the Alignment of the RIP Fence to the Blade Screws Lock NUTScrew SET Front Rail Miter Locking Clamp To Adjust the Bevel Locking LeverTo Align the Miter Locking Clamps SET Screw Lobe Socket Head Screw HEX NUT TAB CAM SpringSpring Plate Backup HEX NUT To Adjust the Front and Rear Rail ClampsTo Adjust the Accessory Table To Adjust the Sliding Miter Table AssemblyTo Check Miter Base Parallelism Checking Sliding Miter Table AssemblyEight screws are visible on the miter base B Making Adjustments to Sliding Miter Table AssemblyLIP of Base To Adjust the Miter FenceTo Adjust QUICK-STOP Miter IndicatorProblem Cause Solution Trouble ShootingCenter Ryobi Authorized ServicePage 112 107 8283 108 113 101 110 104 122 Refer to Figure111 102 105 117 116 114 115 See Back page for Ordering Instructions Parts List FigureParts List Contd Sliding Miter Table Assembly RIP Fence Assembly Motor Assembly 506 500 501 504 502 503 505 Key Description Quan Blade Guard AssemblyRyobi 10 in mm Table SAW Model NO. BT3100-1 KEY Description Quan Parts List for FigureRyobi TECHNOLOGIES, INC Operators Manual 10 in mm Table Saw Model BT3100-1
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