Lincoln Electric DC-655 service manual GND Negative Positive

Page 30

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

C-8

C-8

ACCESSORIES

FIGURE C.4 - LN-8 OR LN-9 WIRE FEEDER CONNECTION TO THE IDEALARC DC-655

POWER SOURCE
			21			TO LN-8 OR LN-9
						TO LN-8 OR LN-9
						INPUT CABLE PLUG
						CONTROL CABLE
+21- 21 41	4	2	31 32	75	76	77
						C	}N.E.
						AB	}N.E.
						32
						31
						2
						4
						GND
NEGATIVE			POSITIVE			21
						21
						ELECTRODE CABLE
						TO WIRE FEED UNIT
						}TO WORK
					REMOTE VOLTAGE SENSING LEAD

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

CONNECTING THE LN-8 OR LN-9 TO THE IDEALARC DC-655 (TERMINAL STRIP)

1.Set the Idealarc DC-655 POWER toggle switch to the OFF (0) position.

2.Disconnect main AC input power to the Idealarc DC-655.

3.Connect the wire feeder control cable leads to the Idealarc DC-655 terminal strip as shown in Figure C.4.

4.Connect the wire feeder control cable ground lead

to the frame terminal marked .

5.Extend wire feeder control cable lead #21 so it can be connected directly to the work piece.

a.Make a bolted connection using AWG #14 or larger insulated wire. Tape the bolted connec- tion with insulating tape.

b.An S-16586- X remote voltage sensing work lead is available for this purpose.

c.Keep the #21 lead electrically separate from the work cable circuit and connection.

d.Tape the #21 lead to work cable for ease of use.

6.Connect LN-9 wire feeder control jumpers on Voltage Control board. See LN-9 Operator’s Manual.

NOTE: The connection diagram shown in Figure C.4 shows the electrode connected for positive polarity. To change polarity:

a.Set the Idealarc DC-655 POWER toggle switch to the OFF (0) position.

b.Move the electrode cable to the negative (-) output terminal (High inductance or low inductance as needed).

c.Move the work cable to the positive (+) output terminal.

d.Connect control cable lead #21 to “+21” on the terminal strip.

7.Set the OUTPUT CONTROL switch to the “Remote” position and the OUTPUT TERMINALS switch to the “Remote” position.

IDEALARC DC-655

Image 30

Contents Idealarc DC-655 Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications DC-655Input Power Three Phase Safety Precautions Select Suitable LocationElectrical Input Connections Input Power Supply Connections Input Supply Connection DiagramOutput Connections Electrode and Work CablesAuxiliary Power Control Connections Auxiliary Power TableTerminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Table of Contents Operation Section OPERATIONB-2 Operating InstructionsGeneral Description Design Features AdvantagesOperation Recommended Processes and EquipmentDC-655 Figure B.2 Lower Case Front Controls & Connections Auxiliary Power Machine ProtectionCase Back Connections Remote Control Leads Fault Protection SHUTDOWN1 Thermal ShutdownOver Current Protection Shutdown CC Mode ARC Force CC Mode ARC Gouging CV Mode CURRENT-LIMITINGCC Mode HOT Start Welding PerformanceTable of Contents Accessories Field Installed Options Remote Output ControlAutomatic Wire Feeders SEMI-AUTOMATIC Wire FeedersSet the Idealarc DC-655 Power toggle Accessories Semiautomatic Wire Feeders Connecting the LN-7 to the Idealarc DC-655 Terminal Strip GND Negative Positive Figure C.4 Idealarc DC-655 Table of Contents Maintenance General Maintenance Electric Shock can killFigure D.1 General Component Locations Idealarc DC-655 Table of Contents Theory of Operation Section Theory of Operation Down Circuits Protective Devices and Shutdown Circuits SCR Operation Figure E.4 SCR OperationIdealarc DC-655 Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Troubleshooting Guide Board LED Chart ControlBridge Test LED ChartOutput Perform the SCR Bridge TestSee the Idle Shut Down Timer MainTransformer Test Function Problems Thermal Fan/Snubber PC Troubleshooting & Repair Welding Problems Mode Current Limiting See the Control BoardInternal Trigger Circuit Test Test DescriptionMaterials Needed Test Procedure Trigger DiagramInternal Trigger Circuit Test Simplified Trigger Diagram. If a resistance SectionFigure F.3 Simplified Trigger Diagram Firing Board Test Firing Board Test Figure F.4 Firing Board Trigger Circuit Test Points and LEDsMain Transformer Test Figure F.5 14-PIN Receptacle Figure F.4 Main Transformer T1 Voltage Test Main Transformer T1 Voltage Test Figure F.6 Input Contactor and Primary LeadsTroubleshooting & Repair Figure F.8 Terminal Strip Figure F.9 Firing Board Plug J5 Pins Control Transformer T2 Test Control Transformer T2 Test Figure F.10 Control TransformerHigh Voltage is present at Control Board Transformer T3 Test Control Board Transformer T3 Test Perform the Control Transformer T2 TestInput Contactor Test Input Contactor Test Transformer T2 TestTest for Contact Continuity Figure F.13 Input Contactor Test ConnectionsStatic SCR Test Static SCR Test Figure F.15 Heat Sink Test Points Active SCR Test Active SCR Test Figure F.17 Heat Sink Test Points Anode Cathode Thermal FAN/SNUBBER Board LED Chart LED Functions and IndicationsControl Board LED Chart LED # LED Functions and IndicationsScope Settings Maximum Output Setting no Load Normal Open Circuit Voltage Waveform Constant Voltage MIGMinimum Output Setting no Load Troubleshooting & Repair Typical SCR Gate Voltage Waveform Constant Voltage MIG Installation Input Contactor CR1 CLEANING/REPLACEMENT DescriptionInput Contactor CR1 CLEANING/REPLACEMENT Cleaning ProcedureSCR Rectifier Bridge Removal Replacement Procedure Replacement Procedure ProcedureSCR Rectifier Bridge Removal Reassembly SCR Rectifier Bridge LEG Assembly Mounting BracketsMain Transformer and Choke Removal Replacement Procedure Main Transformer and Choke Removal Output Choke RemovalMain Transformer Removal Retest After Repair Input Idle Amps and WattsSVM Error Reporting Form Section G Electrical Diagrams Control Board Schematic G3384 Firing Board Schematic G2792 Thermal Fan/Snubber Board Schematic L10123 Control Board Layout G3385-1 Firing Board Layout G2699-2 Thermal Fan/Snubber Board Layout L10124-1 Return to Section TOC