Lincoln Electric IM718 manual Input Connection, Input Fuse and Supply Wire Considerations

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A-3

INSTALLATION

A-3

 

 

 

 

FIGURE A.1 - CONNECTION DIAGRAM ON CONNECTION/INPUT ACCESS DOOR

 

Do not operate with covers removed

Disconnect input power before servicing

Do not touch electrically live parts

Only qualified persons should install, use or service this equipment

XA

NOTE: Turn main input power to the machine OFF before performing connection procedure. Failure to do so will result in damage to the machine.

INPUT CONNECTION

WARNING

Only a qualified electrician should connect the input leads to the Power Wave. Connections should be made in accordance with all local and national electrical codes and the connection dia- gram located on the inside of the reconnect/input access door of the machine. Failure to do so may result in bodily injury or death.

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Use a three-phase supply line. A 1.75 inch (45 mm) diameter access hole for the input supply is located on the upper left case back next to the input access door. Connect L1, L2, L3 and ground according to the Input Supply Connection Diagram decal located on the

inside of the input access door or refer to Figure A.1 .

INPUT VOLTAGE CHANGE OVER (FOR MULTIPLE INPUT VOLTAGE MACHINES ONLY)

Welders are shipped connected for the highest input voltage listed on the rating plate. To move this con- nection to a different input voltage, see the diagram located on the inside of the input access door.

If the Auxiliary (A) lead is placed in the wrong position, there are two possible results. If the lead is placed in a position higher than the applied line voltage, the welder may not come on at all. If the Auxiliary (A) lead is placed in a position lower than the applied line volt- age, the welder will not come on, and the two circuit breakers in the reconnect area will open. If this occurs, turn off the input voltage, properly connect the (A) lead, reset the breakers, and try again.

INPUT FUSE AND SUPPLY WIRE

CONSIDERATIONS

Refer to the Technical Specifications at the beginning of this Installation section for recommended fuse and

wire sizes. Fuse the input circuit with the recommend- ed super lag fuse or delay type breakers (also called “inverse time” or “thermal/magnetic” circuit breakers). Choose an input and grounding wire size according to local or national electrical codes. Using fuses or circuit breakers smaller than recommended may result in “nuisance” shut-offs from welder inrush currents, even if the machine is not being used at high currents.

POWER WAVE AC/DC

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Contents Power Wave AC/DC Safety Power Wave AC/DCElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power Wave AC/DC K1860-1Lifting Machine GroundingHigh Frequency Protection StackingInput Fuse and Supply Wire Considerations Input ConnectionWelding with Multiple UNSYN- Chronized Power Waves TWO Power WavesBest Electrode and Work Cable Connections Cable INDUCTANCE, and ITS Effects on Pulse WeldingTable A.2 Voltage SensingElectrode Voltage Sensing Control Cable Specifications Ethernet ConnectionsExternal I/O Connector High Speed Gear BOXControl Board DIP Switch Feed Head Board DIP SwitchEthernet Board DIP Switch Table A.4 Object InstanceDevicenet MAC ID Table A.5 Bank S3 and S4 ARC MULTI-ARC System DescriptionSafety Precuations OperationPower Wave AC/DC Definition of Welding Terms Recommended Processes and Equipment General DescriptionRequired Equipment Welder Operation Case Front ControlsMaking a Weld Welding Mode Welding AdjustmentsGeneral Welding Adjustments Volts / Trim7OPERATIONB-7 CV WeldingPulse Welding Figure B.3Field Installed Options / Accessories AccessoriesFactory Installed Optional EquipmentPeriodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnRear of the machine Contact your local Lincoln Authorized Field Service Facility Field Service Facility Possible Areas Recommended SymptomsYour local Lincoln Authorized Using the Status LED to Troubleshoot System Problems Before the machine is turned offError Codes for the Powerwave Error Code # IndicationLeft Side of Machine G4076-2 RectifierTable F.4 RS232 Connector S3 PIN, Lead Connector SetupsTable F.5 Devicenet Connector S5 Table F.6 External I/O S7Connection Diagram Robotic Set Up, Electrode Positive, CV/Pulse ConfigurationDimension Print Power Wave AC/DC Power Wave AC/DC Basic Course $700.00Precaucion Warnung