Lincoln Electric IM718 General Welding Adjustments, Volts / Trim, Welding Mode, ARC Control

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OPERATION

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Second, find the program in the welding software that best matches the desired welding process. The stan- dard software shipped with the Power Waves encom- passes a wide range of common processes and will meet most needs. If a special welding program is desired, contact the local Lincoln Electric sales repre- sentative.

To make a weld, the Power Wave needs to know the desired welding parameters. ArcLink allows full cus- tomization for exacting performance. The Power Wave can be programmed with specific values for Strike, Run-in, Crater and other parameters as need- ed.

The Power Wave supports advanced features, like touch sensing and through-the-arc-seam tracking (TAST).

WELDING ADJUSTMENTS

All adjustments are made on through the user inter- face which can vary. Because of the different configu- ration options your system may not have all of the fol- lowing adjustments. Regardless of availability, all con- trols are described below.

GENERAL WELDING ADJUSTMENTS

1. WFS / AMPS:

In synergic welding modes (synergic CV, pulse GMAW) WFS (wire feed speed) is the dominant control parameter, controlling all other variables. The user adjusts WFS according to factors such as weld size, penetration requirements, heat input, etc. The Power Wave then uses the WFS setting to adjust its output characteristics (output voltage, out- put current) according to pre-programmed settings contained in the Power Wave. In non-synergic modes, the WFS control behaves more like a con- ventional CV power source where WFS and voltage are independent adjustments. Therefore to maintain the arc characteristics, the operator must adjust the voltage to compensate for any changes made to the WFS.

2. VOLTS / TRIM:

In constant voltage modes (synergic CV, standard CV) the control adjusts the welding voltage.

In pulse synergic welding modes (pulse GMAW only) the user can change the Trim setting to adjust the arc length. It is adjustable from 0.500 to 1.500. A Trim setting of 1.000 is a good starting point for most conditions.

3.WELDING MODE:

May be selected by name (CV/MIG, CC/Stick Crisp, Gouge, etc.) or by a mode number (10, 24, 71, etc.). Selecting a welding mode determines the out- put characteristics of the Power Wave power source

4.ARC CONTROL:

Also known as Inductance or Wave Control. Allows operator to vary the arc characteristics from "soft" to "harsh" in all weld modes. It is adjustable from -10.0 to +10.0, with a nominal setting of 0.0.

POWER WAVE AC/DC

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Contents Power Wave AC/DC Safety Power Wave AC/DCElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power Wave AC/DC K1860-1Lifting Machine GroundingHigh Frequency Protection StackingInput Fuse and Supply Wire Considerations Input ConnectionWelding with Multiple UNSYN- Chronized Power Waves TWO Power WavesBest Electrode and Work Cable Connections Cable INDUCTANCE, and ITS Effects on Pulse WeldingElectrode Voltage Sensing Voltage SensingTable A.2 Control Cable Specifications Ethernet ConnectionsExternal I/O Connector High Speed Gear BOXControl Board DIP Switch Feed Head Board DIP SwitchEthernet Board DIP Switch Table A.4 Object InstanceDevicenet MAC ID Table A.5 Bank S3 and S4 ARC MULTI-ARC System DescriptionSafety Precuations OperationPower Wave AC/DC Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment Making a Weld Case Front ControlsWelder Operation Welding Mode Welding AdjustmentsGeneral Welding Adjustments Volts / Trim7OPERATIONB-7 CV WeldingPulse Welding Figure B.3Field Installed Options / Accessories AccessoriesFactory Installed Optional EquipmentCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnRear of the machine Contact your local Lincoln Authorized Field Service Facility Your local Lincoln Authorized Possible Areas Recommended SymptomsField Service Facility Using the Status LED to Troubleshoot System Problems Before the machine is turned offError Codes for the Powerwave Error Code # IndicationLeft Side of Machine G4076-2 RectifierTable F.4 RS232 Connector S3 PIN, Lead Connector SetupsTable F.5 Devicenet Connector S5 Table F.6 External I/O S7Connection Diagram Robotic Set Up, Electrode Positive, CV/Pulse ConfigurationDimension Print Power Wave AC/DC Power Wave AC/DC Basic Course $700.00Precaucion Warnung