Lincoln Electric IM718 manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

 

 

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE AC/DC

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Contents Power Wave AC/DC Power Wave AC/DC SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power Wave AC/DC K1860-1 InstallationStacking Machine GroundingHigh Frequency Protection LiftingInput Connection Input Fuse and Supply Wire ConsiderationsTWO Power Waves Welding with Multiple UNSYN- Chronized Power WavesBest Cable INDUCTANCE, and ITS Effects on Pulse Welding Electrode and Work Cable ConnectionsTable A.2 Voltage SensingElectrode Voltage Sensing Ethernet Connections Control Cable SpecificationsHigh Speed Gear BOX External I/O ConnectorTable A.4 Object Instance Feed Head Board DIP SwitchEthernet Board DIP Switch Control Board DIP SwitchDevicenet MAC ID Table A.5 Bank S3 and S4 MULTI-ARC System Description ARCOperation Safety PrecuationsPower Wave AC/DC Definition of Welding Terms Recommended Processes and Equipment General DescriptionRequired Equipment Welder Operation Case Front ControlsMaking a Weld Volts / Trim Welding AdjustmentsGeneral Welding Adjustments Welding ModeCV Welding 7OPERATIONB-7Figure B.3 Pulse WeldingOptional Equipment AccessoriesFactory Installed Field Installed Options / AccessoriesPeriodic Maintenance MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityRear of the machine Contact your local Lincoln Authorized Field Service Facility Field Service Facility Possible Areas Recommended SymptomsYour local Lincoln Authorized Before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveLeft Side of Machine Rectifier G4076-2Table F.6 External I/O S7 PIN, Lead Connector SetupsTable F.5 Devicenet Connector S5 Table F.4 RS232 Connector S3Robotic Set Up, Electrode Positive, CV/Pulse Configuration Connection DiagramDimension Print Power Wave AC/DC Power Wave AC/DC $700.00 Basic CoursePrecaucion Warnung