Lincoln Electric IM718 manual Table of Contents

Page 7

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TABLE OF CONTENTS

 

vi

 

 

 

Page

 

Installation

Section A

 

Technical Specifications - POWER WAVE AC/DC

A-1

 

Safety Precautions

A-2

 

Select Suitable Location

A-2

 

Lifting

A-2

 

Stacking

A-2

 

Machine Grounding

A-2

 

High Frequency Protection

A-2

 

Input Connection

A-3

 

Input Fuse and Supply Wire Considerations

A-3

 

Input Voltage Changeover Procedure

A-3

 

Welding with Multiple Power Waves

A-4

 

Multiple Arc Configuration

A-5

 

Electrode and Work Cable Connections

A-6

 

Cable Inductance and its Effects on Pulse Welding

A-6

 

Voltage Sensing

A-7

 

Control Cable Connections Between Power Source and Wirefeeder

A-8

 

Control Cable Connections Between Power Sources Run in Parallel

A-8

 

Control Cable Connections between a Power Source and Phase Generator

A-8

 

Control Cable Specifications, Ethernet Connections

A-8

 

External I/O Connector

A-9

 

High Speed Gear Box

A-9

 

Dip Switch Settings and Locations

A-10

 

Control Board Dip Switch

A-10

 

Feed Head Board Dip Switch

A-10

 

DeviceNET/Gateway Board Dip Switch, .......................................................A-11

 

Multiple-Arc System Description

A-12

 

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Operation

Section B

 

Safety Precautions

B-1

 

Graphic Symbols that appear on this machine or in this manual

B-2

 

Definiition of Welding Terms

B-3

 

General Description

B-4

 

Recommended Processes and Equipment

B-4

 

Required Equipment

B-4

 

Limitations

B-4

 

Duty Cycle and Time Period

B-4

 

Case Front Controls

B-5

 

Constant Voltage Welding

B-6

 

Pulse Welding

B-7

 

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Accessories

Section C

 

Optional Equipment

C-1

 

Factory Installed

C-1

 

Field Installed

C-1

 

________________________________________________________________________

 

Maintenance

Section D

 

Safety Precautions

D-1

 

Routine, Periodic, Calibration Specification

D-1

 

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Troubleshooting

Section E

 

How to use Troubleshooting Guide

E-1

 

Troubleshooting the Power Wave / Power Feed System using the Status LED ...

E-2

 

Troubleshooting Guide

E-3 thru E-6

 

Error Codes for the Power Wave

E-7, E-8

 

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Diagrams

Section F

 

Wiring Diagram

F-1

 

Pin, Lead Connector, Connection Diagrams, and Dimension Print

F-2 thru F-5

 

________________________________________________________________________

 

Parts Lists

P392

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Contents Power Wave AC/DC Power Wave AC/DC SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power Wave AC/DC K1860-1 InstallationStacking Machine GroundingHigh Frequency Protection LiftingInput Connection Input Fuse and Supply Wire ConsiderationsTWO Power Waves Welding with Multiple UNSYN- Chronized Power WavesBest Cable INDUCTANCE, and ITS Effects on Pulse Welding Electrode and Work Cable ConnectionsTable A.2 Voltage SensingElectrode Voltage Sensing Ethernet Connections Control Cable SpecificationsHigh Speed Gear BOX External I/O ConnectorTable A.4 Object Instance Feed Head Board DIP SwitchEthernet Board DIP Switch Control Board DIP SwitchDevicenet MAC ID Table A.5 Bank S3 and S4 MULTI-ARC System Description ARCOperation Safety PrecuationsPower Wave AC/DC Definition of Welding Terms Recommended Processes and Equipment General DescriptionRequired Equipment Welder Operation Case Front ControlsMaking a Weld Volts / Trim Welding AdjustmentsGeneral Welding Adjustments Welding ModeCV Welding 7OPERATIONB-7Figure B.3 Pulse WeldingOptional Equipment AccessoriesFactory Installed Field Installed Options / AccessoriesPeriodic Maintenance MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityRear of the machine Contact your local Lincoln Authorized Field Service Facility Field Service Facility Possible Areas Recommended SymptomsYour local Lincoln Authorized Before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveLeft Side of Machine Rectifier G4076-2Table F.6 External I/O S7 PIN, Lead Connector SetupsTable F.5 Devicenet Connector S5 Table F.4 RS232 Connector S3Robotic Set Up, Electrode Positive, CV/Pulse Configuration Connection DiagramDimension Print Power Wave AC/DC Power Wave AC/DC $700.00 Basic CoursePrecaucion Warnung