Lincoln Electric IM718 manual Periodic Maintenance, Calibration Specification

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Only Qualified personnel should perform this maintenance.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

ROUTINE MAINTENANCE

Routine maintenance consists of periodically blowing out the machine, using a low pressure airstream, to remove accumulated dust and dirt from the intake and outlet louvers, and the cool- ing channels in the machine.

PERIODIC MAINTENANCE

Calibration of the Power Wave AC/DC is critical to its operation. Generally speaking the calibration will not need adjustment. However, neglected or improperly calibrated machines may not yield sat- isfactory weld performance. To ensure optimal performance, the calibration of output Voltage and Current should be checked yearly.

CALIBRATION SPECIFICATION

Output Voltage and Current are calibrated at the factory. Generally speaking the machine calibration will not need adjustment. However, if the weld per- formance changes, or the yearly calibration check reveals a problem, contact the Lincoln Electric Company for the calibration software utility.

The calibration procedure itself requires the use of a grid, and certified actual meters for voltage and current. The accuracy of the calibration will be directly affected by the accuracy of the mea- suring equipment you use. Detailed instructions are available with the utility.

POWER WAVE AC/DC

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Contents Power Wave AC/DC Safety Power Wave AC/DCElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power Wave AC/DC K1860-1Lifting Machine GroundingHigh Frequency Protection StackingInput Fuse and Supply Wire Considerations Input ConnectionWelding with Multiple UNSYN- Chronized Power Waves TWO Power WavesBest Electrode and Work Cable Connections Cable INDUCTANCE, and ITS Effects on Pulse WeldingVoltage Sensing Table A.2Electrode Voltage Sensing Control Cable Specifications Ethernet ConnectionsExternal I/O Connector High Speed Gear BOXControl Board DIP Switch Feed Head Board DIP SwitchEthernet Board DIP Switch Table A.4 Object InstanceDevicenet MAC ID Table A.5 Bank S3 and S4 ARC MULTI-ARC System DescriptionSafety Precuations OperationPower Wave AC/DC Definition of Welding Terms General Description Recommended Processes and EquipmentRequired Equipment Case Front Controls Welder OperationMaking a Weld Welding Mode Welding AdjustmentsGeneral Welding Adjustments Volts / Trim7OPERATIONB-7 CV WeldingPulse Welding Figure B.3Field Installed Options / Accessories AccessoriesFactory Installed Optional EquipmentMaintenance Periodic MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnRear of the machine Contact your local Lincoln Authorized Field Service Facility Possible Areas Recommended Symptoms Field Service FacilityYour local Lincoln Authorized Using the Status LED to Troubleshoot System Problems Before the machine is turned offError Codes for the Powerwave Error Code # IndicationLeft Side of Machine G4076-2 RectifierTable F.4 RS232 Connector S3 PIN, Lead Connector SetupsTable F.5 Devicenet Connector S5 Table F.6 External I/O S7Connection Diagram Robotic Set Up, Electrode Positive, CV/Pulse ConfigurationDimension Print Power Wave AC/DC Power Wave AC/DC Basic Course $700.00Precaucion Warnung