Lincoln Electric IM718 manual Welding with Multiple UNSYN- Chronized Power Waves, TWO Power Waves

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A-4

INSTALLATION

A-4

 

 

 

WELDING WITH MULTIPLE UNSYN- CHRONIZED POWER WAVES

CAUTION

Special care must be taken when more than one Power Wave is welding unsynchronized on a sin- gle part. Arc blow and arc interference may occur or be magnified. Each power source requires a work lead to the work stud to the welding fixture. Do not combine all of the work leads into one lead. Performing welding in the direction away from the work leads. (In a synchronized multi arc system the weld should go towards the work leads to minimize arc blow). Connect all of the work sense leads from each power source to the work piece at the end of the weld, such that they are out of the path of the weld current. For addi- tional information on work voltage sense leads see sections entitled "Voltage Sensing" and "Multiple Unsynchronized Arc Sense Lead and Work Lead Placement Guidelines".

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For the best results when pulse welding, set the wire size and wire feed speed the same for all the Power Waves. When these parameters are identical, the pulsing frequency will be the same, helping to stabilize the arcs.

Every welding gun requires a separate shielding gas regulator for proper flow rate and shielding gas cover- age. Do not attempt to supply shielding gas for two or more guns from only one regulator.

If an anti-spatter system is in use then each gun must have its own anti-spatter system. (See Figure A.2.)

FIGURE A.2

TWO POWER WAVES

Travel

Direction

Connect All Work

Sense Leads at the End

of the Joint.

Connect All Welding

Work Leads at the

Beginning of the Joint.

POWER WAVE AC/DC

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Contents Power Wave AC/DC Power Wave AC/DC SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power Wave AC/DC K1860-1 InstallationStacking Machine GroundingHigh Frequency Protection LiftingInput Connection Input Fuse and Supply Wire ConsiderationsTWO Power Waves Welding with Multiple UNSYN- Chronized Power WavesBest Cable INDUCTANCE, and ITS Effects on Pulse Welding Electrode and Work Cable ConnectionsElectrode Voltage Sensing Voltage SensingTable A.2 Ethernet Connections Control Cable SpecificationsHigh Speed Gear BOX External I/O ConnectorTable A.4 Object Instance Feed Head Board DIP SwitchEthernet Board DIP Switch Control Board DIP SwitchDevicenet MAC ID Table A.5 Bank S3 and S4 MULTI-ARC System Description ARCOperation Safety PrecuationsPower Wave AC/DC Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment Making a Weld Case Front ControlsWelder Operation Volts / Trim Welding AdjustmentsGeneral Welding Adjustments Welding ModeCV Welding 7OPERATIONB-7Figure B.3 Pulse WeldingOptional Equipment AccessoriesFactory Installed Field Installed Options / AccessoriesCalibration Specification MaintenancePeriodic Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityRear of the machine Contact your local Lincoln Authorized Field Service Facility Your local Lincoln Authorized Possible Areas Recommended SymptomsField Service Facility Before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveLeft Side of Machine Rectifier G4076-2Table F.6 External I/O S7 PIN, Lead Connector SetupsTable F.5 Devicenet Connector S5 Table F.4 RS232 Connector S3Robotic Set Up, Electrode Positive, CV/Pulse Configuration Connection DiagramDimension Print Power Wave AC/DC Power Wave AC/DC $700.00 Basic CoursePrecaucion Warnung