Lincoln Electric IM718 manual Installation, Technical Specifications Power Wave AC/DC K1860-1

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INSTALLATION

 

 

 

 

 

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TECHNICAL SPECIFICATIONS - POWER WAVE AC/DC (K1860-1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT AT RATED OUTPUT - THREE PHASE ONLY

 

 

 

 

INPUT VOLTS

OUTPUT

 

 

 

INPUT

 

 

 

 

IDLE

 

 

POWER FACTOR

 

EFFICIENCY

 

 

 

50/60HZ.

CONDITIONS

 

CURRENT

 

 

 

 

 

 

 

 

 

 

 

POWER

 

 

@ RATED OUPUT

 

@ RATED OUPUT

 

 

 

3 PHASE

 

 

 

 

 

AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

460/500/575V

500A@40V.100%

 

31/29/25

 

 

800 Watts

 

 

.95 MIN.

 

84%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

OPEN

 

CURRENT

PULSE

 

 

PULSE

 

 

PULSE AND

 

 

AUXILIARY POWER

 

 

CIRCUIT

 

RANGE

FREQUENCY

 

VOLTAGE

 

BACKGROUND

 

 

(CIRCUIT BREAKER

 

 

VOLTAGE

 

DC

 

 

 

 

RANGE

 

TIME RANGE

 

 

PROTECTED)

 

 

 

 

 

 

 

 

 

 

 

 

90VDC

 

20-500

0.15 - 1000 Hz

5 - 55 VDC

100 MICRO SEC. -

 

40 VDC AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.3 SEC.

 

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115 VAC AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROCESS CURRENT RANGES (AC or DC)

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAW / MIG / MAG

 

 

 

 

 

 

 

 

 

 

 

50-500 Average Amps

 

 

 

 

 

 

FCAW

 

 

 

 

 

 

 

 

 

 

 

40-500 Average Amps

 

 

 

 

 

 

Pulse

 

 

 

 

 

 

 

 

 

 

 

15-725 Peak Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT WIRE AND FUSE SIZES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT

 

 

 

 

 

TYPE 75°C

 

TYPE 75°C

 

 

TYPE 75°C

 

 

 

 

 

VOLTAGE /

 

 

 

COPPER WIRE IN

 

GROUND WIRE IN

 

(SUPER LAG)

 

 

 

 

FREQUENCY

 

CONDUIT AWG[IEC]

 

CONDUIT AWG[IEC]

 

OR BREAKER

 

 

 

 

 

50/60HZ

 

 

 

 

 

SIZES (MM2)

 

SIZES (MM2)

 

SIZE (AMPS)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

460V

 

 

 

 

8 (10)

 

 

 

 

 

10 (6)

 

45

 

 

 

 

 

500V

 

 

 

 

8 (10)

 

 

 

 

 

10 (6)

 

40

 

 

 

 

 

575V

 

 

 

 

10 (6)

 

 

 

 

 

10 (6)

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

WEIGHT

38 in

19 in

33 in

490 lbs.

965 mm

483 mm

838 mm

222 kg.

 

 

 

 

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE

-20°C to +40°C

STORAGE TEMPERATURE RANGE

-40°C to +40°C

POWER WAVE AC/DC

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Contents Power Wave AC/DC Safety Power Wave AC/DCElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power Wave AC/DC K1860-1Machine Grounding High Frequency ProtectionLifting StackingInput Fuse and Supply Wire Considerations Input ConnectionWelding with Multiple UNSYN- Chronized Power Waves TWO Power WavesBest Electrode and Work Cable Connections Cable INDUCTANCE, and ITS Effects on Pulse WeldingElectrode Voltage Sensing Voltage SensingTable A.2 Control Cable Specifications Ethernet ConnectionsExternal I/O Connector High Speed Gear BOXFeed Head Board DIP Switch Ethernet Board DIP SwitchControl Board DIP Switch Table A.4 Object InstanceDevicenet MAC ID Table A.5 Bank S3 and S4 ARC MULTI-ARC System DescriptionSafety Precuations OperationPower Wave AC/DC Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment Making a Weld Case Front ControlsWelder Operation Welding Adjustments General Welding AdjustmentsWelding Mode Volts / Trim7OPERATIONB-7 CV WeldingPulse Welding Figure B.3Accessories Factory InstalledField Installed Options / Accessories Optional EquipmentCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnRear of the machine Contact your local Lincoln Authorized Field Service Facility Your local Lincoln Authorized Possible Areas Recommended SymptomsField Service Facility Using the Status LED to Troubleshoot System Problems Before the machine is turned offError Codes for the Powerwave Error Code # IndicationLeft Side of Machine G4076-2 RectifierPIN, Lead Connector Setups Table F.5 Devicenet Connector S5Table F.4 RS232 Connector S3 Table F.6 External I/O S7Connection Diagram Robotic Set Up, Electrode Positive, CV/Pulse ConfigurationDimension Print Power Wave AC/DC Power Wave AC/DC Basic Course $700.00Precaucion Warnung