Lincoln Electric IM718 manual Contact your local Lincoln, Authorized Field Service Facility

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E-2

 

 

 

TROUBLESHOOTING

 

E-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Major physical or electrical damage

1.

Contact your local authorized

 

 

 

 

 

is evident when the sheet metal

 

 

 

Lincoln Electric Field Service

 

 

 

 

 

 

covers are removed.

 

 

 

facility for technical assistance.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input fuses keep blowing, or input

 

 

1.

Make certain that fuses or

 

 

 

 

 

 

breaker keeps tripping.

 

 

 

breakers are properly sized.

 

 

 

 

 

 

 

 

 

 

 

See Installation section of this

 

 

 

 

 

 

 

 

 

 

 

manual for recommended

 

 

 

 

 

 

 

 

 

 

 

fuse and breaker sizes.

 

 

 

 

 

 

 

 

 

 

2.

Welding procedure is drawing

 

 

 

 

 

 

 

 

 

 

 

too much output current, or

 

 

 

 

 

 

 

 

 

 

 

duty cycle is too high.

 

 

 

 

 

 

 

 

 

 

 

Reduce output current, duty

 

 

 

 

 

 

 

 

 

 

 

cycle, or both.

 

 

If all recommended possible areas

 

 

 

 

 

 

 

3.

There is internal damage to

 

 

of misadjustments have been

 

 

 

 

 

 

 

 

the power source. Contact an

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

authorized Lincoln Electric

 

 

contact your local Lincoln

 

 

 

 

 

 

 

 

Service facility.

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine will not power up (no

 

 

1.

Make certain that the Power

 

 

 

 

 

 

lights, no fan, etc.)

 

 

 

Switch (SW1) is in the “ON”

 

 

 

 

 

 

 

 

 

 

 

position.

 

 

 

 

 

 

 

 

 

 

2.

Circuit breaker CB4 (in recon-

 

 

 

 

 

 

 

 

 

 

 

nect area) may have opened.

 

 

 

 

 

 

 

 

 

 

 

Reset. Also, check input volt-

 

 

 

 

 

 

 

 

 

 

 

age selection, below.

 

 

 

 

 

 

 

 

 

 

3.

Input voltage selection made

 

 

 

 

 

 

 

 

 

 

 

improperly. Power down,

 

 

 

 

 

 

 

 

 

 

 

check input voltage reconnect

 

 

 

 

 

 

 

 

 

 

 

according to diagram on

 

 

 

 

 

 

 

 

 

 

 

reconnect cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE AC/DC

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Contents Power Wave AC/DC Safety Power Wave AC/DCElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power Wave AC/DC K1860-1Machine Grounding High Frequency ProtectionLifting StackingInput Fuse and Supply Wire Considerations Input ConnectionWelding with Multiple UNSYN- Chronized Power Waves TWO Power WavesBest Electrode and Work Cable Connections Cable INDUCTANCE, and ITS Effects on Pulse WeldingElectrode Voltage Sensing Voltage SensingTable A.2 Control Cable Specifications Ethernet ConnectionsExternal I/O Connector High Speed Gear BOXFeed Head Board DIP Switch Ethernet Board DIP SwitchControl Board DIP Switch Table A.4 Object InstanceDevicenet MAC ID Table A.5 Bank S3 and S4 ARC MULTI-ARC System DescriptionSafety Precuations OperationPower Wave AC/DC Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment Making a Weld Case Front ControlsWelder Operation Welding Adjustments General Welding AdjustmentsWelding Mode Volts / Trim7OPERATIONB-7 CV WeldingPulse Welding Figure B.3Accessories Factory InstalledField Installed Options / Accessories Optional EquipmentCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnRear of the machine Contact your local Lincoln Authorized Field Service Facility Your local Lincoln Authorized Possible Areas Recommended SymptomsField Service Facility Using the Status LED to Troubleshoot System Problems Before the machine is turned offError Codes for the Powerwave Error Code # IndicationLeft Side of Machine G4076-2 RectifierPIN, Lead Connector Setups Table F.5 Devicenet Connector S5Table F.4 RS232 Connector S3 Table F.6 External I/O S7Connection Diagram Robotic Set Up, Electrode Positive, CV/Pulse ConfigurationDimension Print Power Wave AC/DC Power Wave AC/DC Basic Course $700.00Precaucion Warnung