POWER WAVE AC/DC
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N.D. |
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| TO J9 |
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| LEFT SIDE OF MACHINE |
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| CB1 |
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| CONTROL BOARD |
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| TO SW1 |
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| J47 |
| ETHERNET |
| 3 |
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| CB3 |
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| 4 |
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| 1 |
| FEED HEAD |
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| DIGITAL POWER | SOLID | 3R | 3W |
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| 612B |
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| 202A |
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| BOARD |
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| 2 |
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| J7 |
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| TO CB4 |
| 10A CIRCUIT | ||||||||||||
FROM AC SWITCH |
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| 6 |
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| BOARD |
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| SUPPLY BOARD | STATE |
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| AUXILIARY TRANSFORMER #1 |
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| BREAKER | |||||||||||||||
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| 612A |
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| C1 |
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| 7 |
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| 1 | 743 | TO |
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| 1 | 225 | RELAY + 3 |
| 4 - |
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| W | H6 |
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| .05/600V |
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| J70 | 8 |
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| 5 |
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| J81 | 2 | 741 |
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| X1 |
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| H6A |
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| 800 | J72 |
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| 2 | 223 | TO |
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| L2 |
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| (51V) |
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| H6 |
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| H1A |
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| L5 |
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| 3 | 221 |
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| X2 | H5 (500) |
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| TP1 |
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| 4 | 840 |
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| J42 | J4 |
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| U | H5A |
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| TO AUX #2 |
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| WORK - |
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| J1 | 8 |
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| 4 | 227 | J1AD |
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| H4 | H5 |
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| 5 | 222 |
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| H4A |
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| AUX #2 |
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| 2 | 154 |
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| H4 |
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| CB4 |
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| J82 | 3 | 500 | J11 |
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| 1 | 475 |
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| 15 |
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| J47 |
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| X3 |
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| RECONNECT PANEL |
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| 4 | 540 |
| J41 | 2 | 477 | TO |
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| W | H3 |
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| TO J61 |
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| A | 53 |
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| 3 | 476 | J47 |
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| X3A |
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| X3 |
| H3A |
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| CB3 |
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| J2VS |
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| 1 |
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| 1 | 539 |
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| TP4 |
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| B | 54 |
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| 4 | 478 |
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| TO POWER BD. RECTIFIER |
| TO | X4 | (24V) | N | H2 | H3 |
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| CB4 |
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| J73 |
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| 2 | 541 |
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| H2A |
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| 612A |
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| WIRE |
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| J47 |
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| TO FAN TO AUX#1 |
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| CR1 |
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| 612 |
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| 6A CIRCUIT | ||||||||
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| C | 67A |
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| J83 | 3 | 521 |
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| (115V) | R |
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| FEEDER |
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| CB1 |
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| 1 | 251 | TO | 4 | 522 | S6 |
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| 268A |
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| J60 | X5 |
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| H1 |
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| BREAKER | |||||
RECEPTACLE | D | 52 |
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| J71 | 5 |
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| 5 | 886 | D6 |
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| TO FAN |
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| TO AUX #1 |
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| J2 | 253 | S3 |
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| 5 | 274 | TO |
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| TO SOLID STATE RELAY |
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| E | 51 |
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| 4 | 254 |
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| 6 | 266 | J4 |
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| J43 |
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| 2 | 771 |
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| 2 | 842 |
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| X3A |
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| FAN | |||||
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| J84 | 4 | 844 | S6 |
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| 10 | 273 |
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| VOLTAGE |
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| TO | 5 | 845 |
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| J72 | 2 |
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| SENSE | 21A |
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| 3 |
| 800 | J81 | 6 | 777 | J77 |
| 6 | 846 |
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| J9 |
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| RECEPTACLE | 4 |
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| THIS AREA VIEWED FROM LEFT SIDE OF MACHINE |
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| 281A BROWN |
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| J73 | 2 |
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| 1 | 851 |
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| SWITCH BOARD #1 (LEFT) |
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| 282A BLACK (BROWN) |
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| 3 CONDUCTOR | 1 |
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| S1 |
| 10 | 779 |
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| DC BUS |
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| TWISTED/SHIELDED |
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| 3 733A | 733 | S9 |
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| 2 | 852 |
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| 281B RED |
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| SHIELD GROUND TO CASE | 2 | 253 |
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| 4 | 734A | 734 |
| 1 | 266 |
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| 3 | 853 |
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| BOARD |
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| MAIN TRANSFORMER |
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MACHINE |
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| 10 | 267 |
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| 12 |
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| 3 | 50 | CB1 | OUTPUT RECT |
| LEFT) | LEFT) |
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| ACTOSWITCH |
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| 3 | 254 |
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| 3 | 268 | TO |
| 4 | 854 |
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| LEFT SIDE |
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| S3 | 4 |
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| 5 | 855 |
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| 1 | POS | TO | 2.7 |
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| 286A BLACK (BLUE) |
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| 5 |
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| 4 | 228 | J42 |
| 6 | 856 |
| J46 | 2 | POS | 10W |
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| 800V |
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| J40 |
| 3 | 403 |
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| 285B YELLOW |
| TO |
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| RS232 | 6 |
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| 5 | J43 |
| 7 | 857 | TO | 3 | NEG | C3 |
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| 16 |
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| 4 | 404 |
| TO J6 |
| 286B BLACK (YELLOW) |
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| 7 | 251 |
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| J75 | 3 |
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| S5 | J4 | 6 | 226 | R5 J85 | 8 | 858 | S7 |
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| 4 | NEG |
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| D4A |
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| 5 | 405 |
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| J5 |
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| CONNECTOR |
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| 4 |
| 891 |
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| 7 | 227 |
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| 9 | 859 | J1VS |
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| 1 | 51 |
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| SECONDARY | PRIMARY |
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| 6 | 406 |
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| 212A BLACK (WHITE) |
| J7 |
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| 20 |
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| 8 | 221 |
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| 10 | 860 |
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| S4 |
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| 216A GREEN |
| J8 |
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| 11 | 861 |
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| 2 | 500 |
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| 213A BLACK (GREEN) |
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| 52 |
| TO |
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| 1 |
| 830 |
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| 11 | 223 | 224 |
| 13 | 512 |
| J47 | 4 | 540 | J41 |
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| 240 |
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OF |
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| J76 | 2 |
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| 12 | 225A |
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| 5 | 475 |
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| 18 |
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| BREAKER |
| 50 |
| J47 |
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| 4 |
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| 1 |
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| 14 | 511 |
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| 7 | 477 | J82 |
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| D4B |
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| 6 | 476 |
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FRONT |
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| 1 |
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| J5 | 2 | 240 |
| THERM | 16 |
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| 8 | 478 |
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| 777 | J7 | 5 | 504 |
| 6 |
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| THERM |
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| D3A |
| S4 |
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| SWITCHAC | 715 RED |
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| H6 |
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| 2 |
| 771 |
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| 3 | 220 | 224A | 1 |
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| 733 YELLOW |
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| TO SW1 |
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| TO |
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| 772 |
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| 734 BLACK (YELLOW) |
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| TP3 |
| WORK |
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| 3 |
| 773 | TO |
| 1 | 232 |
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| 2 |
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| 2.7 |
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| .022 | S4 |
| N.G. |
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| 711 BLUE |
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| TO |
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| 'A' |
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| N.E. CONNECTION |
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| 4 |
| 774 |
| 2 |
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| 3 |
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| 10W |
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| 712 BLACK (BLUE) |
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| 231 |
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| J77 | 5 |
| 775 | J3 |
| 3 | 776 |
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| 4 |
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| 220 |
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| 800V |
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| + |
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| + |
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| 713 GREEN |
| J73 |
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| H5 |
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| 500V |
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| 6 |
| 776 | J6 |
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| 5 |
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| 220 | 224 |
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| 12 |
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| 714 BLACK (GREEN) |
| J712 |
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| 4 |
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| J86 |
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| DC BUS |
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| C4 |
| C5 |
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| 8 |
| 778 |
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| 6 | 302 | TO |
| 7 |
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| 11 |
| 13 | 12 | 14 |
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| TO | 716 BLACK (RED) |
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| 9 |
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| J40 |
| 8 |
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| S3 | SECONDARY | PRIMARY |
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| 717 WHITE |
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| TO AUX #1 |
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| N.C. |
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| S4 |
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| 10 |
| 779 |
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| 7 | 405 | J50 |
| 9 |
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| 224B |
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| (BOTTOM | (BOTTOM |
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| C | POS | C | POS |
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| 718 BLACK (WHITE) |
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| J6 | 8 | J60 |
| 10 |
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| 292A | 292A |
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| LEFT) | LEFT) |
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| 1 |
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| 238 |
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| 115V |
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| 9 | J1AD |
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| S3 |
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| 350 | 1 | |||
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| 2 |
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| 10 | 505 | J77 |
| 1 |
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| 14 |
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| RECEPTACLE |
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| 3 |
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| 11 |
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| TO AUX #2 |
| 352 | 2 | |||||
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| 604 |
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| 2 |
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| 262 |
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| D3B |
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| 12 |
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| 33A | 3 | ||||||
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| 4 | |||
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| J79 | 5 |
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| 13 | 774 |
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| 11 |
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| 6 |
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| 14 | 301 |
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| R5 | 268 |
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| S3 |
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| N.B. |
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| S8 | |||||||
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| 7 |
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| 15 |
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| 268A |
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| 404 |
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| 6 |
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| 31 |
| 32 |
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| 8 |
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| 16 |
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| 7 |
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| TO |
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| S3 |
| CURRENT |
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| 9 |
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| 1 | 281 |
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| TRANSFORMER | 414 | 418 |
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| 115/230V | ||||||
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| J87 | 8 |
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| J4 |
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| 32A |
| TO |
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| 10 |
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| 2 | 282 |
| 9 |
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| J43 |
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| #1 | RED | WHITE |
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| 12 |
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| AC SWITCH | |||
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| 1 |
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| 3 | 1W |
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| 10 |
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| N.G. |
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| INPUT BOARD |
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| AUX 2 |
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| 4 | 1B |
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| 11 |
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| TO SWITCH | TO SWITCH |
| RECEPTACLE | ||||||||||
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| CB2 |
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| 3 |
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| 5 | 285 | TO |
| 12 |
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| N.B. |
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| BD #2 |
| NEG | BD #1 | POS | ||||
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| AUX FAN |
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| 1 | 601 |
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| 13 |
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| CURRENT |
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| 2 | X3 |
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| 14 |
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| TRANSFORMER |
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| 6 |
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| 15 |
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| 3 | 238 |
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| 7 |
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| 9 | 778 |
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| 16 |
| RECTIFIER | AUX 1 |
| 2.7 |
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| 800V |
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| #2 | 514 | 15 |
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| J60 | 4 | 604 | CR1 | HARMONIC |
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| 8 |
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| 10 |
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| POS |
| 10W |
| D2A |
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| 518 | THIS AREA VIEWED FROM RIGHT SIDE OF MACHINE |
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| 5 | 232 | AUX #1 |
| FILTER |
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| DEVICENET |
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| 1 |
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| 11 |
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| CONNECTOR |
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| 2 |
| 712 |
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| 12 |
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| 7 |
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| 1 |
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| 3 |
| 713 |
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| 13 |
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| AC | AC | X2 |
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| SECONDARY | PRIMARY |
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| 8 | 231 |
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| REAR |
| ||||||
+24V | 2 | 894 | TO |
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| J712 | 4 |
| 714 | TO |
| 14 |
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| 1 | 282A |
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| (BOTTOM | (BOTTOM |
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+24V GND | 3 | 893 | J75 |
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| 5 |
| 715 | S9 |
| 15 | 3R |
| 3 | 282B |
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| S2 | RIGHT) | RIGHT) |
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| 1 |
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| 16 | 3W |
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| NEG |
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CAN_H | 4 | 892 |
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| 6 |
| 716 |
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| 2 | 281A |
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| 2 |
| TO J1AD |
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| 1 |
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| INPUT |
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| 1 | 211A |
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| 17 |
| SW. BD. | J50 |
| 503 |
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| T1 |
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CAN_L | 5 | 891 |
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| 7 |
| 717 |
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| 2 | 212A |
| 4 | 281B |
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| X1 |
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| D2B |
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| 3 |
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| 2 |
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| RECTIFIER |
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| AUX. DRIVER BOARD |
| 8 |
| 718 |
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| 5 | 285A |
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| THERM. |
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| 4 | 504 |
| TO J6 |
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| 3 |
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| S6 |
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| 3 | 216A |
| 285B |
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| 292A |
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| T2 |
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| OF |
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| 1 |
| 222 |
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| J8 | 4 |
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| 7 |
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| NEG |
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| S2 |
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| 5 | 505 |
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| J61 | 4 | TO |
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| NEG |
|
| POS |
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| ||||
| ROBOTIC/ |
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| 5 | 213A |
| 6 | 286A |
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| 6 | 506 |
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| 5 | 612 | CR1 |
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| 2 |
| 222A |
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| 6 |
| 8 | 286B |
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| NEG |
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| 6 | SW1 |
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| |||||
| WIREDRIVE |
| CB2 |
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| 3 |
| 503 |
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| TO |
| 7 |
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| C3 | NEG | POS |
| 2.7 |
|
| .022 |
| N.G. |
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| 7 |
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| MACHINE |
| ||||
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| 414 R |
| P7A |
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| + |
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| (TOP |
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| H1D | CB4 |
| TO J60 |
| AC3 |
| AC2 | AC1 |
|
| |||||||||||||||||
| D |
| 843 |
| 33 |
|
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| 10 |
| 301 |
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| J4 |
| 1 |
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| POS |
| 10W |
|
| 800V |
| (TOP |
|
| 224B |
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| 8 |
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| T3 |
| T2 | T1 |
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| |||||||
| INTERFACE | 10A CIRCUIT |
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| 4 |
| 506 |
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| 8 |
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| 5 |
| 302 |
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| J6 |
| 1 | 206 |
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| POS |
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| 9 |
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| |||||
RECEPTACLE | BREAKER |
| J1AD |
| 6 |
| 225 |
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| J40 |
| 2 |
| TO J1 VOLTAGE SENSE |
|
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| D1A |
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| 10 | T3 |
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| ||||||
| A |
| 841 |
| 31 |
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| 7 |
| 225A |
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| J42 | J9 | 3 | 202 | WORK |
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| TO |
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| S1 |
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| 11 |
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| TO |
| 8 |
| 403 |
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| J50 | 4 | 67 | S2 |
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| J46 |
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| TO J61 |
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| |||||
| B |
| 844 |
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| S4 |
| 9 |
| 406 |
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| 5 |
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| PRIMARY |
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| C |
| 842 |
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| POWER BD RECT |
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| SECONDARY |
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| ||||||
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| AUX 2 |
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| 6 | 21A |
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| S1 |
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| |||||||
| E |
| 845 |
|
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| VOLTAGE SENSE |
| J10A | 2 | 418 W |
| TO CT #1 |
|
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| RIGHT) | RIGHT) |
|
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| + |
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| + |
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| 601 |
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| J10B |
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| D1B |
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| ||||||||||||
| F |
| 846 |
|
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| D6 |
|
| SELECT BOARD |
| 1 | 514 R |
| TO CT #2 |
|
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| 13 |
|
| C6 |
| C7 |
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| |||||||
| G |
| 847 |
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| 2 | 518 W |
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| S1 |
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| CR1 |
|
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| ||||||||||||
| H |
| 67B | TO |
|
|
| +40VDC |
|
|
| 1 |
| 512 |
| J11 | 1 | 154 | J43 |
|
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| 16 |
| 18 | 15 | 17 |
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| I |
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| 2 |
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| X4 |
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| ||||||||||||||
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| DIODE |
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| J |
| 539 | J83 |
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| 2 |
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| 3 | 273 | J82 |
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| S1 |
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| NEG | C |
| NEG | C |
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| |||
| K |
| 541 | J84 |
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| 880 |
|
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| 67B | TO |
| 4 | 274 |
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| TO AUX #1 |
| L3 |
| L2 | L1 |
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| |||||||
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| TO | J1 | 3 |
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| ||||||||||||||
| L |
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| J2VS |
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| 4 |
| 511 | J9 |
|
|
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|
|
| AUX. |
|
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| N.G. |
|
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| |||
| M |
|
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| J83 |
| 5 |
|
| J85 |
|
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| 32A |
|
|
|
| N.F. |
|
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| N |
| 521 |
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| AC | AC |
| 886 |
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| X |
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| 206 |
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| NOTES: |
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| W | H5 (500) | 5 |
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| TO A SYSTEM GROUND PER | ||||||
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| S7 |
| 1W | 1B |
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| 350 | 1 |
| 6 | H5A |
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| NATIONAL ELECTRICAL CODE. | ||||||||
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| N.K. |
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| N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE) ALIGNS WITH BLACK LEAD OF LED SOCKET. |
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| 32 | 1 |
| (115V) R |
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| J2,J5,J11, |
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| 12 PIN |
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| STATUS LED (R/G) |
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| N.B. CTs MUST BE ORIENTED IN THE PROPER DIRECTION. TRANSFORMER LEADS SHOULD GO FROM TRANSFORMER THROUGH THE DOTTED |
|
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| 33A | 4 | H4 | 3 | H4A | TO |
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| J1VS,J9, |
| J8, | J1AD ,J3 |
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| CONNECTOR |
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| TO J7 |
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| SIDE OF CT TO THE SWITCH BOARD. THE ARROW ON THE CT SHOULD POINT FROM THE SWITCH BOARD TO THE TRANSFORMER. |
|
| 33 | 4 |
|
| (230V) | H3 |
| J10A, J10B, | J41,J46,J72 | J14,J40,J42, |
| J47,J60 | J61,J77, |
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| 352 | 2 |
| H3A | CB3 |
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| J73,J76,J81 |
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| 1 | 1 | 851 |
| 2B | 2W | N.A. |
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| N.E. |
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| N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. CONNECTION SHOWN IS FOR |
|
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| 352A | 6 |
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| 2 | AUX #1 |
| J2VS, J7 | 1 J82 | J50,J75,J83,J711 |
| J84,J712 | J79,J86 |
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| 2 | 2 | 852 |
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| H2 | 4 | H2A |
| 1 |
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| 1 | 3 | 1 | 4 | 1 |
| 5 |
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| 3 | 3 | 853 |
|
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| THERMAL LED (Y) |
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| N.D. CONNECT TO 202C OUTPUT RESISTOR ON AC SWITCH |
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| TO S4, |
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| 2 |
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| 854 |
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| TO J7 |
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| TO TP3 |
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| H1 |
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| 4 | 4 |
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| CB2, |
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| 1 | H1A |
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| 5 | 5 | 855 | TO |
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| N.E. CONNECT TO 206B OUTPUT STUD ON AC SWITCH |
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| AUX. FAN |
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| AUXILIARY TRANSFORMER #2 |
| 2 |
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| 5 | 8 | 6 |
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| 6 | 6 | 856 |
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| 3 | 4 |
| 4 | 6 |
| 10 |
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| 7 | 7 | 857 | J85 |
| TO RECONNECT PANEL | (TOP) |
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| AC SWITCH | N.F. CONNECT TO DC POSITIVE CHOPPER BOARD ON AC SWITCH |
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| J4,J13, |
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| J1,J6,J7 |
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| 8 | 8 | 858 |
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| A |
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| ELECTRICAL SYMBOLS PER E1537 |
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| 9 | 9 | 859 |
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| LOAD LINE |
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| CONNECTIONS | N.G. CONNECT TO RECTIFIER ON AC SWITCH (FOUR PLACES) |
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| J43,J71 |
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| J10,J70,J85 | ||||||||||||||||||||
| 10 | 10 | 860 |
|
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| TO J61 | TO CONTACTOR |
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| RIGHT SIDE OF MACHINE | LEAD COLOR CODING |
|
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| 1 |
| 6 | 1 | 7 |
| J710 |
| 1 | J87 | 8 | |||||||||||||||||||||||
| 11 | 11 | 861 |
|
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| H1D |
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| L3A |
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| N.J. CONNECT TO POWER RECEPTACLE ON AC SWITCH |
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| B=BLACK |
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| 1 |
| 8 |
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| 12 | 12 | 862 |
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| G=GREEN |
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| SW1 |
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| N.K. | PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE) ALIGNS WITH BLACK LEAD OF LED SOCKET. |
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| N=BROWN |
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| COMPONENT VALUES: |
| 7 |
| 12 | 8 |
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| 14 |
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| 9 |
| 16 | |||||||||||||
|
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| POWER |
| TO CB3 |
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| A.01 |
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| R=RED |
|
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| CAPACITORS=MFD/VOLTS |
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| CONNECTOR CAVITY NUMBERING SEQUENCE |
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| L1A |
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| U=BLUE |
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| RESISTORS=OHMS/WATTS |
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| 612B |
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| W=WHITE |
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| (VIEWED FROM COMPONENT SIDE OF BOARD) |
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| E | |||||||||||
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G4048
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
DIAGRAMS
ENHANCED DIAGRAM