Lincoln Electric IM718 manual Contact your local Lincoln Authorized Field Service Facility

Page 34

 

E-4

 

 

 

TROUBLESHOOTING

 

E-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine often “noodle welds” (out-

 

 

1. Secondary current limit has

 

 

 

 

 

 

 

 

 

 

 

 

 

put is limited to approximately 100

 

 

been exceeded, and the

 

 

 

 

 

 

amps) when running a particular

 

 

machine has phased back to

 

 

 

 

 

 

procedure

 

 

protect itself. Adjust procedure

 

 

 

 

 

 

 

 

 

 

or reduce load to lower cur-

 

 

 

 

 

 

 

 

 

 

rent draw from the machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary receptacle is “dead” — no

 

 

1. Circuit breaker CB2 (on case

 

 

 

 

 

 

auxiliary voltage .

 

 

front) may have opened.

 

 

 

 

 

 

 

 

 

 

Reset.

 

 

 

 

 

 

 

 

 

 

2. Circuit breaker CB4 (in recon-

 

 

 

 

 

 

 

 

 

 

nect area) may have opened.

 

 

 

 

 

 

 

 

 

 

Reset.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Power Wave is triggered to

 

 

1. Check for fault signals from

 

 

 

 

 

 

weld, but there is no output.

 

 

the I/O connector. Possible

 

 

 

 

 

 

 

 

 

 

faults are lack of water flow

 

 

 

 

 

 

 

 

 

 

2. Circuit breaker CB4 (in recon-

 

 

 

 

 

 

 

 

 

 

nect area) may have opened.

 

 

 

 

 

 

 

 

 

 

Reset.

 

 

 

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of misadjustments have been

 

 

 

 

 

 

 

 

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

 

 

contact your local Lincoln

 

 

 

 

 

 

 

 

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE AC/DC

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Contents Power Wave AC/DC Safety Power Wave AC/DCElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power Wave AC/DC K1860-1Lifting Machine GroundingHigh Frequency Protection StackingInput Fuse and Supply Wire Considerations Input ConnectionWelding with Multiple UNSYN- Chronized Power Waves TWO Power WavesBest Electrode and Work Cable Connections Cable INDUCTANCE, and ITS Effects on Pulse WeldingTable A.2 Voltage SensingElectrode Voltage Sensing Control Cable Specifications Ethernet ConnectionsExternal I/O Connector High Speed Gear BOXControl Board DIP Switch Feed Head Board DIP SwitchEthernet Board DIP Switch Table A.4 Object InstanceDevicenet MAC ID Table A.5 Bank S3 and S4 ARC MULTI-ARC System DescriptionSafety Precuations OperationPower Wave AC/DC Definition of Welding Terms Recommended Processes and Equipment General DescriptionRequired Equipment Welder Operation Case Front ControlsMaking a Weld Welding Mode Welding AdjustmentsGeneral Welding Adjustments Volts / Trim7OPERATIONB-7 CV WeldingPulse Welding Figure B.3Field Installed Options / Accessories AccessoriesFactory Installed Optional EquipmentPeriodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnRear of the machine Contact your local Lincoln Authorized Field Service Facility Field Service Facility Possible Areas Recommended SymptomsYour local Lincoln Authorized Using the Status LED to Troubleshoot System Problems Before the machine is turned offError Codes for the Powerwave Error Code # IndicationLeft Side of Machine G4076-2 RectifierTable F.4 RS232 Connector S3 PIN, Lead Connector SetupsTable F.5 Devicenet Connector S5 Table F.6 External I/O S7Connection Diagram Robotic Set Up, Electrode Positive, CV/Pulse ConfigurationDimension Print Power Wave AC/DC Power Wave AC/DC Basic Course $700.00Precaucion Warnung