Lincoln Electric IM718 manual Machine Grounding, High Frequency Protection, Lifting, Stacking

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INSTALLATION

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SAFETY PRECAUTIONS

Read this entire installation section before you start installation.

WARNING

ELECTRIC SHOCK can kill.

Only qualified personnel should perform this installa- tion.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. Turn off the input

power to any other equipment connected to the welding system at the disconnect switch or fuse box before working on the equipment.

Do not touch electrically hot parts.

Always connect the Power Wave grounding lug (located inside the reconnect input access door) to a proper safety (Earth) ground.

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SELECT SUITABLE LOCATION

Do not use Power Waves in outdoor environments. The Power Wave power source should not be subjected to falling water, nor should any parts of it be submerged in water. Doing so may cause improper operation as well as pose a safety hazard. The best practice is to keep the machine in a dry, sheltered area.

Do not mount the PowerWave over combustible sur- faces. Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface shall be covered with a steel plate atleast

.060" (1.6mm) thick, which shall extend not less than 5.90" (150mm) beyond the equipment on all sides.

Place the welder where clean cooling air can freely circulate in through the rear louvers and out through the case sides and bottom. Dirt, dust, or any foreign material that can be drawn into the welder should be kept at a minimum. Do not use air filters on the air intake because the air flow will be restricted. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdowns.

LIFTING

Lift the machine by the lift bail only. The lift bail is designed to lift the power source only. Do not attempt to lift the Power Wave with accessories attached to it.

STACKING

Power Wave AC/DC machine cannot be stacked.

MACHINE GROUNDING

The frame of the welder must be grounded. A ground

terminal marked with the symbol is located inside the reconnect/input access door for this purpose. See your local and national electrical codes for proper grounding methods.

HIGH FREQUENCY PROTECTION

Locate the Power Wave away from radio controlled machinery.

CAUTION

The normal operation of the Power Wave may adversely affect the operation of RF controlled equipment, which may result in bodily injury or damage to the equipment.

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POWER WAVE AC/DC

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Contents Power Wave AC/DC Power Wave AC/DC SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power Wave AC/DC K1860-1 InstallationHigh Frequency Protection Machine GroundingLifting StackingInput Connection Input Fuse and Supply Wire ConsiderationsTWO Power Waves Welding with Multiple UNSYN- Chronized Power WavesBest Cable INDUCTANCE, and ITS Effects on Pulse Welding Electrode and Work Cable ConnectionsVoltage Sensing Table A.2Electrode Voltage Sensing Ethernet Connections Control Cable SpecificationsHigh Speed Gear BOX External I/O ConnectorEthernet Board DIP Switch Feed Head Board DIP SwitchControl Board DIP Switch Table A.4 Object InstanceDevicenet MAC ID Table A.5 Bank S3 and S4 MULTI-ARC System Description ARCOperation Safety PrecuationsPower Wave AC/DC Definition of Welding Terms General Description Recommended Processes and EquipmentRequired Equipment Case Front Controls Welder OperationMaking a Weld General Welding Adjustments Welding AdjustmentsWelding Mode Volts / TrimCV Welding 7OPERATIONB-7Figure B.3 Pulse WeldingFactory Installed AccessoriesField Installed Options / Accessories Optional EquipmentMaintenance Periodic MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityRear of the machine Contact your local Lincoln Authorized Field Service Facility Possible Areas Recommended Symptoms Field Service FacilityYour local Lincoln Authorized Before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveLeft Side of Machine Rectifier G4076-2Table F.5 Devicenet Connector S5 PIN, Lead Connector SetupsTable F.4 RS232 Connector S3 Table F.6 External I/O S7Robotic Set Up, Electrode Positive, CV/Pulse Configuration Connection DiagramDimension Print Power Wave AC/DC Power Wave AC/DC $700.00 Basic CoursePrecaucion Warnung