Husqvarna DXR-310 manual Level check, Wear and damage

Page 42

MAINTENANCE AND SERVICE

Level check

Position the machine on a ßat surface. Clean the component before it is opened for reading or Þlling in order to prevent dirt entering the system. If the oil level is low, reÞll with the type and quality as per the ’Hydraulic ßuid and lubrication” table in the ’Technical data” section.

Hydraulic oil

Manoeuvre the machine so the arm system’s cyl- inders are retracted and the outriggers are com- pletely folded.

ReÞlling is needed if the level is more than one cm below the max mark.

Slew reduction gear unit

Locate and loosen the dipstick. Wipe it clean, lower it and read off the level.

Drive motor, drive gear

Manoeuvre the machine until one of the plugs is level with the middle of the hub and the other one is at the top position.

Unscrew the level plug. The oil level should reach up to the hole.

Hammer lubrication

• Check that there is grease in the receptacle.

Wear and damage

General

NB! Deal with worn components as quickly as pos- sible. There is an increased risk of mechanical break- down if the machine is used despite damaged or worn components.

Wear of shafts and slide bearings

Bearings and any shafts necessary must be replaced in the event of play in joints and cylinder mountings. Replace or repair damaged components.

If there is play in joints the bearings must always be replaced.

Shafts must be replaced if they have wear damage. If there is wear damage on an expanding sleeve it indicates that it has not been sufÞciently tightened.

Swing joints must be kept lubricated in order to be able to press out dirt that enters and to reduce wear on shafts and bearings.

Wear to rubber components

Check that caterpillar tracks and outrigger feet are intact. If they are so worn that the metal is visible they should be replaced.

Wear to hydraulic hoses

Do not use hoses that are distorted, worn or dam- aged. Make sure that the cords are not visible. Always have a spare hose on hand. Damaged hoses must be replaced immediately.

Check that none of the hoses are rubbing against sharp edges. Be alert to the risk of abrasive jets.

Adjust the length of hydraulic hoses so that they are never entirely stretched.

Ensure that the hose is not twisted during mount- ing.

Avoid severe bends in the hose.

Hydraulic couplings

Check that the couplings are not damaged. Dam- aged couplings can damage hoses with the result that they come off. Change damaged couplings immediately.

The hydraulic couplings should be lubricated be- fore tightening to reduce friction.

Wear to electric cables

WARNING!

The power cable must be disconnected when electric cables are checked. Check that the cables’ insulating casings are not damaged. Change damaged cables immediately.

42 - English

Image 42 Contents
DXR-310 Page Contents Introduction KEY to Symbols Symbols on the machinePersonal protective equipment Safety InstructionsProtective equipment Other protective equipmentIf there is an accident General safety instructionsManagement and operator ResponsibilityGeneral working instructions Work area safetyElectrical safety Machine’s risk areaGeneral Personal safetyOperation Education and trainingOutriggers ManoeuvringGeneral Rotation functionFalling material Transport and storage TowingMachine’s safety features Maintenance and servicePersonal protection Mechanical protection Moisture TemperatureExternal environmental factors Dust and particlesPresentation Machine’s functionsWhat is what in the machine Main pressure Hydraulic SystemGeneral Pressure cut-offMachine’s hydraulic system Electric System High-voltage circuitLow-voltage circuit Machine’s electric system Control System Remote controlBattery Machine’s softwareWhat is what on the remote control Symbols on the remote control Starting Starting and StoppingBefore starting StoppingOperating modes Key to commandsOperation Designation of the machine’s partsWork mode Set-up mode Track operationTransport mode Hydraulic hammer ToolsBucket Concrete cutterFitting CleaningChanging tools StorageSettings Track widenerFitting the track widener Menu system Tuning Operational settingsLCD Adjustment Software versionMaintenance and Service Cleaning of components CleaningCleaning method After washingService schedule Daily inspectionWeekly service MiscellaneousHours service After the Þrst 100 hoursChange Outriggers and arm system Service reviewLubrication Gear ringTightening torque MountingsShafts PosLevel check Wear and damageLeakage CracksFunctional inspection Change Draining hydraulic ßuidReplenishing hydraulic ßuid Oil Þlter Air ÞlterService messages Trouble ShootingError messages Service messages and actions ActionTrouble shooting guide Fault Cause Possible actionEnglish Hydraulic system’s pressure Technical DataGuide values for mains connection 50 HzHydraulic ßuid Preset limit valuesHydraulic ßuid and lubricant LubricantTechnical data Machine without tool Sound power levelNoise emissions Machine with tool hydraulic hammerEnglish Technical Data EC-DECLARATION of Conformity EC-declaration of conformityPage ´z+SXh¶6Q¨ Page 1151567-26 2009-03-16