Miller Electric 375 X-TREME, ICE-27T manual Checking Torch Shield Cup Shutdown System

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.A complete Parts List is available at www.MillerWelds.com

6-6. Overload Protection: Trouble Lights & Checking Shield Cup Shutdown System

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Checking Torch Shield Cup Shutdown System

Power must be reset whenever the cup shutdown system is activated.

Always turn Off power when changing or checking consumables. Do NOT overtighten torch shield cup. Gently finger tighten cup onto torch.

Shield

Cup

1 Power Light

Light is steady if input power is okay. Light flashes for the following conditions:

aIf input power is 120 volts ac, but power supply is less than 92 volts ac.

bIf input power is 240 volts ac, but power supply is greater than 276 volts ac.

If certain problems occur a trouble light comes on, and output stops.

2 Pressure Light

Lights if gas/air pressure into the system is below 90 PSI (620 kPa).

Turn power Off, and check for proper gas/air pressure.

A flashing Pressure light indicates that gas/air system may be set too low, faulty, leaking or has a flow re- striction.

3 Cup Light

Lights if shield cup is loose/off.

Turn Power On and loosen shield cup. If shutdown system works properly, Cup light comes on. If not, turn power Off and have a factory authorized service agent check unit.

If system works properly, retighten cup and reset power.

Turn power Off, and check shield cup connection (see torch Owner’s Manual). Power must be reset whenever the cup shutdown is activated.

A flashing Cup light indicates that the torch consumables are stuck or worn and should be inspected and/ or replaced (see Section 6-7).

Check shield cup shutdown system once a week.

4 Temperature Light

Lights if power source overheats or when ambient temperature is below −35° C (−31° F) (see Section 4-3).

Ref. 225 175-B / Ref. 802 877

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Contents Description OM-225 216FProcesses File Plasma CuttersFrom Miller to You Table of Contents Page Plasma Arc Cutting Hazards Symbol UsageMarks a special safety message Cutting can cause fire or explosionARC Rays can burn eyes and skin Exploding Parts can injureFlying Sparks can cause injury Noise can damage hearingCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information UNE Décharge Électrique peut entraîner la mort Signification des symbolesLE Coupage présente un risque de feu ou d’explosion Identifie un message de sécurité particulierLES Fumées ET LES GAZ peuvent être dangereux Risque de blessure en casLE Bruit peut endommager l’ouïe LE Plasma D’ARC peut entraîner des blessuresLA Chute DE L’APPAREIL peut blesser DES Pieces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULE Coupage à L’ARC peut causer des interférence Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesSpecifications For Torch Symbols And DefinitionsSpecifications Duty Cycle And Overheating Power Source Dimensions And WeightTorch Dimensions And Weight Connecting Gas/Air Supply Connecting Work Clamp60 Hz Electrical Service Guide For 240 VACExtension Cord Data Input Voltage 240 Input Amperes At Rated OutputConnecting 1-Phase Input Power For 240 VAC Connecting Input Power 460 mm− Operation ControlsTrigger Safety Lock Cutting SpeedExample Of Cutting Operation When trigger is pressedSequence Of Operation Pilot arc starts immediatelyRoutine Maintenance Overload ProtectionWrapper Check Bus Wrapper RemovalTurn Off Removing wrapper Wrapper Torx Screws Fine ThreadDC Bus Voltage Check Checking Or Replacing Filter Element Checking Torch Shield Cup Shutdown System Shield CupTurn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeWork Cable Connections Torch And Work Cable ConnectionsTorch Connections OM-225 216 − Electrical Diagram 224 682-B Recommended Spare Parts Recommended Spare PartsOM-225 216 Page Service SupportOwner’s Record Miller Electric Mfg. Co