Miller Electric ICE-27T, 375 X-TREME manual Checking/Replacing Retaining Cup, Tip, And Electrode

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.A complete Parts List is available at www.MillerWelds.com

6-7. Checking/Replacing Retaining Cup, Tip, And Electrode

Overtightening will strip threads. Do not overtighten retaining cup during assembly. Do not cross-thread parts causing stripping. Use care during torch assembly and parts replacement.

Inspect shield cup, tip, and electrode for wear before cutting or whenever cutting speed has been significantly reduced. Do not operate torch without a tip or electrode in place. Be sure to use genuine replacement parts.

A good practice is to replace both the tip and electrode at the same time.

Turn Off power source before checking torch parts.

Make sure this area is clean of any debris.

6

4

5

Make sure swirl ring is clean of any debris and no holes are obstructed.

3

2

New

1

1/32 in (1 mm) to 1/16 in (2 mm) maximum pit depth depending on acceptable cut quality

New

Worn

Worn

802 465

Turn Off power source.

1 Shield Cup

Remove shield cup. Check cup for cracks, and replace if necessary.

2Tip

3Opening

Remove tip. Check tip, and replace if open- ing is deformed or 50% oversize. If inside of tip is not clean and bright, clean with steel wool. Be sure to remove any pieces of steel wool afterwards.

4 Electrode

Check electrode. If center has a pit more than a 1/16 in (2 mm) deep, remove and re- place electrode.

5 Swirl Ring

Remove swirl ring. Check ring, and replace if side holes are plugged.

6 O-Ring

Check O-ring for cracks or worn spots, and replace if necessary.

Carefully reassemble parts in reverse order.

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Contents File Plasma Cutters OM-225 216FProcesses DescriptionFrom Miller to You Table of Contents Page Cutting can cause fire or explosion Symbol UsageMarks a special safety message Plasma Arc Cutting HazardsNoise can damage hearing Exploding Parts can injureFlying Sparks can cause injury ARC Rays can burn eyes and skinCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Identifie un message de sécurité particulier Signification des symbolesLE Coupage présente un risque de feu ou d’explosion UNE Décharge Électrique peut entraîner la mortLE Plasma D’ARC peut entraîner des blessures Risque de blessure en casLE Bruit peut endommager l’ouïe LES Fumées ET LES GAZ peuvent être dangereuxRisque D’INCENDIE OU DES Pieces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures LA Chute DE L’APPAREIL peut blesserConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques LE Coupage Ã L’ARC peut causer des interférenceSymbols And Definitions SpecificationsSpecifications For Torch Power Source Dimensions And Weight Torch Dimensions And WeightDuty Cycle And Overheating Connecting Work Clamp Connecting Gas/Air SupplyInput Voltage 240 Input Amperes At Rated Output Electrical Service Guide For 240 VACExtension Cord Data 60 HzConnecting 1-Phase Input Power For 240 VAC 460 mm Connecting Input PowerControls − OperationCutting Speed Trigger Safety LockPilot arc starts immediately When trigger is pressedSequence Of Operation Example Of Cutting OperationOverload Protection Routine MaintenanceRemoving wrapper Wrapper Torx Screws Fine Thread Wrapper RemovalTurn Off Wrapper Check BusDC Bus Voltage Check Checking Or Replacing Filter Element Shield Cup Checking Torch Shield Cup Shutdown SystemChecking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsTorch And Work Cable Connections Torch ConnectionsWork Cable Connections OM-225 216 − Electrical Diagram 224 682-B Recommended Spare Parts Recommended Spare PartsOM-225 216 Page Support ServiceMiller Electric Mfg. Co Owner’s Record