Miller Electric 375 X-TREME, ICE-27T manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 2005−04

Working as hard as you do

every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Description OM-225 216FProcesses File Plasma CuttersFrom Miller to You Table of Contents Page Plasma Arc Cutting Hazards Symbol UsageMarks a special safety message Cutting can cause fire or explosionARC Rays can burn eyes and skin Exploding Parts can injureFlying Sparks can cause injury Noise can damage hearingCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information UNE Décharge Électrique peut entraîner la mort Signification des symbolesLE Coupage présente un risque de feu ou d’explosion Identifie un message de sécurité particulierLES Fumées ET LES GAZ peuvent être dangereux Risque de blessure en casLE Bruit peut endommager l’ouïe LE Plasma D’ARC peut entraîner des blessuresLA Chute DE L’APPAREIL peut blesser DES Pieces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULE Coupage à L’ARC peut causer des interférence Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesSpecifications For Torch Symbols And DefinitionsSpecifications Duty Cycle And Overheating Power Source Dimensions And WeightTorch Dimensions And Weight Connecting Gas/Air Supply Connecting Work Clamp60 Hz Electrical Service Guide For 240 VACExtension Cord Data Input Voltage 240 Input Amperes At Rated OutputConnecting 1-Phase Input Power For 240 VAC Connecting Input Power 460 mm− Operation ControlsTrigger Safety Lock Cutting SpeedExample Of Cutting Operation When trigger is pressedSequence Of Operation Pilot arc starts immediatelyRoutine Maintenance Overload ProtectionWrapper Check Bus Wrapper RemovalTurn Off Removing wrapper Wrapper Torx Screws Fine ThreadDC Bus Voltage Check Checking Or Replacing Filter Element Checking Torch Shield Cup Shutdown System Shield CupTurn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeWork Cable Connections Torch And Work Cable ConnectionsTorch Connections OM-225 216 − Electrical Diagram 224 682-B Recommended Spare Parts Recommended Spare PartsOM-225 216 Page Service SupportOwner’s Record Miller Electric Mfg. Co