Miller Electric 375 X-TREME, ICE-27T manual Torch And Work Cable Connections, Torch Connections

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.A complete Parts List is available at www.MillerWelds.com

6-8. Torch And Work Cable Connections

6

4

8

5

7

2

1

3

5 6

2

4

3

Tools Needed:

Torx 25 1/4 in

YCheck DC bus voltage according to Section 6-4,and be sure voltage is near zero before touching any parts.

If torch or work cable needs to be removed or replaced, proceed as follows:

Turn power Off, and disconnect input power plug from receptacle. Remove wrapper from unit (see Section 6-3).

Torch Connections

Remove existing torch cable from unit.

1 Strain Relief

Loosen strain relief screw.

2 Torch Cable

Insert cable through strain relief, but do not tighten.

3 Air Line Connector

Insert air line connector into solenoid fitting. Pull slightly on torch to set fitting.

4 Plug PLG1/Receptacle RC1

Connect PLG1 from torch to receptacle RC1 on end of wiring harness connected to circuit board PC1.

5Ring Terminal And TORCH WHITE Terminal

Connect ring terminal on end of white leads to TORCH WHITE terminal.

6Ring Terminal And TORCH RED Terminal

Connect ring terminal on end of red leads to TORCH RED terminal.

Tighten strain relief screw.

Work Cable Connections

Remove existing work cable from unit.

7 Strain Relief

Loosen strain relief screw.

.Be sure to allow some work cable slack inside the unit.

Insert work clamp lead through strain relief, but do not tighten.

8Work Lead Ring Terminal And WORK BLACK Terminal

Connect ring terminal on end of work clamp lead to terminal labeled WORK BLACK terminal. Route lead along torch lead bundle.

Tighten strain relief screw.

Reinstall wrapper.

Ref. 804 506-B / Ref. 802 860

OM-225 216 Page 24

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Contents OM-225 216F ProcessesDescription File Plasma CuttersFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messagePlasma Arc Cutting Hazards Cutting can cause fire or explosionExploding Parts can injure Flying Sparks can cause injuryARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Signification des symboles LE Coupage présente un risque de feu ou d’explosionUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierRisque de blessure en cas LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Pieces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessuresLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OUPrincipales normes de sécurité Information sur les champs électromagnétiquesLE Coupage à L’ARC peut causer des interférence Consignes relatives aux stimulateurs cardiaquesSpecifications Symbols And DefinitionsSpecifications For Torch Torch Dimensions And Weight Power Source Dimensions And WeightDuty Cycle And Overheating Connecting Gas/Air Supply Connecting Work ClampElectrical Service Guide For 240 VAC Extension Cord Data60 Hz Input Voltage 240 Input Amperes At Rated OutputConnecting 1-Phase Input Power For 240 VAC Connecting Input Power 460 mm− Operation ControlsTrigger Safety Lock Cutting SpeedWhen trigger is pressed Sequence Of OperationExample Of Cutting Operation Pilot arc starts immediatelyRoutine Maintenance Overload ProtectionWrapper Removal Turn OffWrapper Check Bus Removing wrapper Wrapper Torx Screws Fine ThreadDC Bus Voltage Check Checking Or Replacing Filter Element Checking Torch Shield Cup Shutdown System Shield CupTurn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeTorch Connections Torch And Work Cable ConnectionsWork Cable Connections OM-225 216 − Electrical Diagram 224 682-B Recommended Spare Parts Recommended Spare PartsOM-225 216 Page Service SupportOwner’s Record Miller Electric Mfg. Co