Miller Electric DS-75S12, DS-75S16, DS-75D12, and DS-75D16 Installing Non-PD Old Style Wire Guides

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4-14. Installing Non-PD (Old Style) Wire Guides

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Installing wire guides with non- PD (old- style) drive rolls

.Non-PD (old-style) wire guides and

drive rolls should be used with 5/64 in (2.0 mm) and larger diameter wire.

1PD Inlet Guide

2Intermediate Guide

3Guide Holder

4Exit Guide

5Set Screw

6Pressure Door Assembly

Open pressure door assembly.

Lift up drive roll swing arms.

Install PD inlet guide.

.Do not tighten set screw to secure inlet guide.

.Set screw may be used to secure PD

inlet guide replacements such as wire straighteners or conduit adapters.

Remove screw securing intermediate guide holder. (Guide holder is located between the lower front and rear drive roll carriers.)

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Ref. 804 732-A

Tools Needed:

1/16, 1/8, 5/32 in

Rotate guide holder 180 degrees and rein- stall.

Install intermediate guide into guide holder and tighten set screw.

Loosen set screw, insert exit guide into block near brass power pin gun connection and secure with set screw.

.When using smaller diameter inlet

guide (219108) with non-PD (old style) drive rolls, a 1/4 in (6 mm) gap will be present between the guide and drive roll.

OM-230 300 Page 17

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Contents Processes OM-230 300ADescription File MIG GmawFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéInstalling Swivel Into Pipe Post SpecificationsDo not remove Safety Collar until instructed to RatingInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Guard Installing Wire Guide ExtensionEquipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableDrive Roll Carrier Ejector Button Pressure Door Assembly Installing Drive RollsInstallation RemovalInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun without Installing Welding GunInstalling gun with Accu-Mate connec- tion Installing gun without Accu-Mate con- nectionSettings When installing gun, the liner should extend To adjust drive roll pressure, hold nozzleInstall gun. Lay gun cable out straight. Cut off Above Cut wire offRun-In Disabled S1-1 Setting Internal DIP Switches On Motor BoardsManually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorDigital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyPower Switch Left/Right Select SwitchJog/Purge Trigger Hold Switches Trigger Hold SwitchVoltage Control And Digital Meters Voltage ControlsBrush Inspection And Replacement Routine MaintenanceDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item See -1 For Drive Roll & Wire Guide KitsDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s