Miller Electric DS-75S12, DS-75S16 manual Specifications, Installing Swivel Into Pipe Post, Rating

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SECTION 3 − INTRODUCTION

3-1. Specifications

	Type of Input	Welding Power	Wire Feed Speed	Wire Diameter	Welding Circuit	Weight
	Power	Source Type	Range	Range	Rating	Weight
	Power	Source Type	Range	Range	Rating

	24 Volts AC	Constant Voltage (CV)		.023 To 5/64 in (0.6	100 Volts,	12 ft (3.7 m):
	Single-Phase	Constant Voltage (CV)	Standard: 50 To 1400	To 2.0 mm)	750 Amperes, 100%	207 lb (94 kg)
	Single-Phase	DC With 14-Pin that provides	Standard: 50 To 1400		750 Amperes, 100%
	10 Amperes	DC With 14-Pin that provides	ipm (1.3 To 35.6 mpm)		Duty Cycle
	10 Amperes	voltage and current feedback	ipm (1.3 To 35.6 mpm)	Max Spool Weight:	Duty Cycle	16 ft (4.9 m):
	50/60 Hertz	voltage and current feedback		Max Spool Weight:		16 ft (4.9 m):
	50/60 Hertz			60 lb (27 kg)		280 lb (127 kg)
				60 lb (27 kg)		280 lb (127 kg)

	12 ft (3.7 m) Boom	16 ft (4.9 m) Boom

Maximum Height With 4 ft (1.2 m) Post	17 ft (5.2 m)	21 ft (6.4 m)

Vertical Lift Of Boom	Horizontal to 60° Above Horizontal	Horizontal to 60° Above Horizontal

NOTE

If feeder is used with a welding power source that does not provide voltage and current feedback through the 14-pin control cable, run-in will be disabled. Arc voltage will not be displayed on feeders equipped with meters.

SECTION 4 − INSTALLATION

4-1. Installing Swivel Into Pipe Post

5

4

23

1

YDo not remove Safety Collar until instructed to.

1Swingpak Base or CBC Cart

2Pipe Post With Base

3Steel Bolt

Secure as shown using as a mini- mum 1/2 in diameter SAE grade 5 steel bolts.

4 Swivel Assembly

Insert into pipe post. Lubricate swivel.

5 Safety Collar

Tools Needed: 3/4 in

152 268-B

OM-230 300 Page 9

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Contents Processes OM-230 300ADescription File MIG GmawFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéInstalling Swivel Into Pipe Post SpecificationsDo not remove Safety Collar until instructed to RatingInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Guard Installing Wire Guide ExtensionEquipment Connection Diagram Pin Plug Information Control Box ConnectionsPin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableDrive Roll Carrier Ejector Button Pressure Door Assembly Installing Drive RollsInstallation RemovalInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun without Installing Welding GunInstalling gun with Accu-Mate connec- tion Installing gun without Accu-Mate con- nectionSettings When installing gun, the liner should extend To adjust drive roll pressure, hold nozzleInstall gun. Lay gun cable out straight. Cut off Above Cut wire offRun-In Disabled S1-1 Setting Internal DIP Switches On Motor BoardsManually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorDigital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyLeft/Right Select Switch Power SwitchJog/Purge Trigger Hold Switches Trigger Hold SwitchVoltage Control And Digital Meters Voltage ControlsBrush Inspection And Replacement Routine MaintenanceDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Disconnect power before troubleshooting TroubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item See -1 For Drive Roll & Wire Guide KitsDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s