Miller Electric and DS-75D16, DS-75S16, DS-75S12, DS-75D12 manual Boom Assembly -1 Item

Page 39

 

 

 

 

Quantity

 

Item

Part

 

 

Model

 

No.

No.

Description

12

 

16

 

 

 

Figure 8-3. Boom Assembly (Fig 8-1 Item 13)

 

 

 

 

 

 

 

 

 

. . . . .

. 1

. 010 313

. . Pin, Cotter Hair .072 X 1.437

. . 4

. . . . 4

. . . . .

. 2

. 010 910

. . Washer, Flat Stl Sae .375

. . 6

. . . . 6

. . . . .

. 3

. 079 622

. . Washer, Shld .381 Id X .750 Od

. . 2

. . . . 2

. . . . .

. 4

. 079 621

. . Pulley, V Sgl Grv 7.750Dia X 8.000P X .625 Bore

. . 2

. . . . 2

. . . . .

. 5

. 079 667

. . Pipe, Plstc .500 X 133.750

. . 2

. . . . 0

. . . . .

. 5

. 080 812

. . Pipe, Plstc .500 X 181.750

. . 0

. . . . 2

. . . . .

. 6

. 079 632

. . Bolt, U Stl .250-20 X .875 Wide X 1.375 Deep

. . 8

. . . . 10

. . . . .

. 7

. 079 665

. . Guide, Wire

. . 2

. . . . 0

. . . . .

. 7

. 080 811

. . Guide, Wire

. . 0

. . . . 2

. . . . .

. 8

. 079 664

. . Guide, Wire Inlet

. . 2

. . . . 2

. . . . .

. 9

. 139 633

. . Liner, Monocoil 3/32-1/8 Wire X 15.687

. . 2

. . . . 2

. . . . . 10

. 229 287

. . Boom, Dual (12 Ft)

. . 1

. . . . 0

. . . . . 10

. 229 279

. . Boom, Dual (16 Ft)

. . 0

. . . . 1

. . . . .

. 11

. 080 947

. . Bracket, Spring Retaining

. . 1

. . . . 0

. . . . .

. 11

. 151 626

. . Bracket, Spring Retaining

. . 0

. . . . 1

. . . . . 12

. 073 742

. . Pin, Clevis .750 Od X 2.156 Lg

. . 1

. . . . 1

. . . . . 13

. 073 741

. . Clevis, .812 Yoke 6.062 Lg .750-16Thd

. . 1

. . . . 1

. . . . . 14

. 079 029

. . Nut, Stl Hex Full Fnsh .750-16

. . 2

. . . . 2

. . . . . 15

. 075 462

. . Shaft, Boom Counterbalance

. . 1

. . . . 1

. . . . . 16

. 602 250

. . Washer, Flat Stl Sae .750

. . 2

. . . . 2

. . . . . 17

. 079 020

. . Nut, Stl Hex Elastic Stop .750-16

. . 1

. . . . 1

. . . . . 18

. 155 335

. . Pipe, Blk 3.000 X .875

. . 0

. . . . 1

. . . . . 19

. 149 858

. . Spring, Cprsn 3.750 Od X .625 Wire X 36.000

. . 1

. . . . 0

. . . . . 19

. 151 625

. . Spring, Cprsn 3.750 Od X .640 Wire X 36.000

. . 0

. . . . 1

. . . . . 20

. 150 258

. . Retainer, Spring

. . 1

. . . . 1

. . . . . 21

. 024 605

. . Bearing, Ball Thr Sgl Row .750 X 1.625 X .625

. . 1

. . . . 1

. . . . . 22

. 075 101

. . Nut, Stl Hex Special .750-16 X 1.250

. . 1

. . . . 1

. . . . . 23

. 079 030

. . Washer, Lock Stl Ext Tooth .750

. . 1

. . . . 1

. . . . .

24

+174 754

. . Base, Swivel Boom (consisting of)

. . 1

. . . . 1

. . . . .

. . . . . . . . .

. 080 157

. . . . Fitting, Grease 1/8npt

. . 1

. . . . 1

. . . . .

25

. 174 688

. . . . Bracket, Mtg Control Tilt

. . 1

. . . . 1

. . . . .

. . . . . . . . .

. 142 804

. . Label, Swingarc Caution Heavy Spring

. . 1

. . . . 1

. . . . .

. . . . . . . . .

. 134 327

. . Label, Warning General Precautionary

. . 1

. . . . 1

. . . . . 26

. 073 666

. . Bolt, Mach Stl Hexhd .750-16 X 2.750

. . 1

. . . . 1

. . . . . 27

. 047 224

. . Knob, T-bar .500-13thd

. . 1

. . . . 1

. . . . . 28

. 602 246

. . Washer, Flat Stl Std .500

. . 1

. . . . 1

. . . . . 29

. 010 493

. . Bushing, Snap-in Nyl .625 Id X .875mtg Hole

. . 1

. . . . 1

. . . . .

30

. 229 296

. . Guard, Motor Protector

. . 1

. . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 300 Page 35

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Contents File MIG Gmaw OM-230 300AProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéRating SpecificationsInstalling Swivel Into Pipe Post Do not remove Safety Collar until instructed toInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Guard Installing Wire Guide ExtensionEquipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityRemoval Installing Drive RollsDrive Roll Carrier Ejector Button Pressure Door Assembly InstallationInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun without Accu-Mate con- nection Installing Welding GunInstalling gun without Installing gun with Accu-Mate connec- tionCut wire off To adjust drive roll pressure, hold nozzleSettings When installing gun, the liner should extend Install gun. Lay gun cable out straight. Cut off AboveLeft Side Motor Control Board PC101 Right Side Motor Setting Internal DIP Switches On Motor BoardsRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyPower Switch Left/Right Select SwitchJog/Purge Voltage Controls Trigger Hold SwitchTrigger Hold Switches Voltage Control And Digital Meters= Check ~ = Clean = Replace Reference Every Routine MaintenanceBrush Inspection And Replacement Disconnect power before maintainingDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item See -1 For Drive Roll & Wire Guide KitsDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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