Miller Electric DS-75S16 Setting Internal DIP Switches On Motor Boards, Run-In Disabled S1-1

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4-17. Setting Internal DIP Switches On Motor Boards

Left Side Motor

Control Board

PC101

Right Side Motor

Control Board PC1

P1

Remove wrapper.

1DIP Switch S1 On Motor Boards PC1 and PC101.

S1-1

Run-In enable or disable.

S1-2

Automatic Run-In versus Manual

Adjustment Run-in.

Install wrapper when finished.

Factory Set Default Set-
tings For DIP Switch S1	1

.In the DIP switch S1 illustrations,

the elevated slider on each switch is shown in white. For example, the switches above are in the Off position.

Tools Needed:

1/4 in

Position Settings And Results For DIP Switch S1 On PC1, 101

Run-In Enabled

(Factory Default)

S1-1

Run-In feature is available.

X - Means switch may be in either position.

.If 14 pin power cable from pow-

er source does not provide volt- age and current feedback, Run- In will automatically disable.

Run-In Disabled

S1-1

Run-In feature is not avail- able. X - Means switch may be in either position.

Automatic Run-In (Factory Default)

S1-1 And S1-2

Run-In speed is approxi- mately 1/2 weld wire feed speed.

Manually Adjusted Run-In

S1-1 And S1-2

Run-In speed is set using poten- tiometer P1 located on Motor Board PC1, 101.

.P1 is a 25 turn potentiometer.

803 063 / Ref. 802 944

OM-230 300 Page 20

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Contents OM-230 300A ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications Installing Swivel Into Pipe PostDo not remove Safety Collar until instructed to RatingInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Installing GuardEquipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling Drive Rolls Drive Roll Carrier Ejector Button Pressure Door AssemblyInstallation RemovalInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old- style drive rollsInstalling Welding Gun Installing gun withoutInstalling gun with Accu-Mate connec- tion Installing gun without Accu-Mate con- nectionTo adjust drive roll pressure, hold nozzle Settings When installing gun, the liner should extendInstall gun. Lay gun cable out straight. Cut off Above Cut wire offSetting Internal DIP Switches On Motor Boards Run-In Disabled S1-1Manually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorEquipment DIP Switch Settings For Models With Meters Only Digital Meter DIP Switch SettingPower Switch Left/Right Select SwitchJog/Purge Trigger Hold Switch Trigger Hold SwitchesVoltage Control And Digital Meters Voltage ControlsRoutine Maintenance Brush Inspection And ReplacementDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box Harness Connectors/Receptacles 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set ScrewsBoom Assembly Boom Assembly -1 Item Drive Roll & Wire Guide Kits See -1 ForDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s