Miller Electric and DS-75D16, DS-75S16, DS-75S12, DS-75D12 manual Pd-V

Page 43

Table 8-1. PD (Precision Drive) and Non-PD (Old-Style) Drive Rolls and Guides

 

 

 

 

PD-V for Hard Wire

 

PD-U for Aluminum

PD and

Guides for Old Style Drive

 

Standard Drive Rolls

 

 

Wire Size

(1 kit or 4 rolls & 1 guide required)

(1 kit or 4 rolls & 1 guide required)

Old Style

Rolls (1 each required)

 

( 4 required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PD-V

PD

 

 

PD-U

PD

 

Intermediate

 

 

 

 

 

 

 

Metric

 

 

Drive

Continous

 

 

Drive

Continous

Inlet

Exit

V Groove

U Groove

VK Groove

UC Groove

 

Fraction

PD-V Kit

 

Roll

Guide

PD-U Kit

 

Roll

Guide

Guide

Guide

Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.023−.025 in.

0.6 mm

224871

 

222494

223096

 

 

 

 

219108

223515

223517

087130

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

030 in.

0.8 mm

224872

 

222495

223096

 

 

 

 

219108

223515

223517

053695

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.035 in.

0.9 mm

224873

 

222496

223096

300039

 

227768

223099

219108

223515

223517

053700

072000

132958

 

 

 

 

(Red)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.040 in.

1.0 mm

224874

 

222497

223097

 

 

 

 

219108

223515

223517

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.045−.047 in.

1.1−1.2 mm

224875

 

222498

223097

300040

 

227770

223100

219108

223515

223517

053697

053701

132957

083489

 

 

 

(White)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.052 in.

1.3−1.4 mm

224876

 

222499

223097

 

 

 

 

219108

223515

223517

053698

053702

132956

083490

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/16 in.

1.6 mm

224877

 

222500

223098

300041

 

227772

223101

219108

223515

223517

053699

053706

132955

053708

 

(.062)

 

 

 

 

 

 

 

 

 

 

 

(Blue)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.068−.072 in.

1.8 mm

224878

 

222501

223098

 

 

 

 

219108

223515

223517

 

 

132959

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/64 in.

2.0 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053704

132960

053710

 

(.079)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/32 in.

2.4 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053703

132961

053709

 

(.094)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/64 in.

2.8 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053705

132962

053711

 

(.110)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OM-230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/8 in.

3.2 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053707

132963

053712

 

(.125)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300 Page 39

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 43
Contents File MIG Gmaw OM-230 300AProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéRating SpecificationsInstalling Swivel Into Pipe Post Do not remove Safety Collar until instructed toInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Guard Installing Wire Guide ExtensionEquipment Connection Diagram Pin Plug Information Control Box ConnectionsPin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityRemoval Installing Drive RollsDrive Roll Carrier Ejector Button Pressure Door Assembly InstallationInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun without Accu-Mate con- nection Installing Welding GunInstalling gun without Installing gun with Accu-Mate connec- tionCut wire off To adjust drive roll pressure, hold nozzleSettings When installing gun, the liner should extend Install gun. Lay gun cable out straight. Cut off AboveLeft Side Motor Control Board PC101 Right Side Motor Setting Internal DIP Switches On Motor BoardsRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyLeft/Right Select Switch Power SwitchJog/Purge Voltage Controls Trigger Hold SwitchTrigger Hold Switches Voltage Control And Digital Meters= Check ~ = Clean = Replace Reference Every Routine MaintenanceBrush Inspection And Replacement Disconnect power before maintainingDiagnostics Disconnect power before troubleshooting TroubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item See -1 For Drive Roll & Wire Guide KitsDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact