Miller Electric DS-75S16, DS-75S12, DS-75D12, and DS-75D16 manual Control Box

Page 36

. Hardware is common and not available unless listed.

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803 190

 

 

 

 

 

 

 

 

Figure 8-2. Control Box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Quantity

 

Item

 

Dia.

 

Part

 

 

 

 

Model

 

 

No.

Mkgs.

 

No.

 

Description

 

DS-75S

DS-75D

 

 

 

 

 

 

Figure 8-2. Control Box (Figure 8−1 Item 1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

. . .

1

. . . . .

.

. . . 204 722

. . Wrapper, Feeder

. . . . . .

. 1

1. .

 

. . . . . . . . . . . . . . . . .

.

. . . 134 464

. . Label,Warning General Precautionary Static&Wire Feed . .

. 1

1. .

 

. . . 2 . . . . . S1 . .

.

. . . 111 997

. . Switch, Rocker Spst 10A 250vac On-Off Visi Red Rock . . .

. 1

1. .

 

. . . 3 . . . . PC70 .

.

. . . 220 903

. . Circuit Card Assy, Dual W/Program

. . . . . .

. 1

1. .

 

. . . 4 . . PC1,101

 

. . . 228 324

. . Circuit Card Assy, Motor Control W/Program

. . . . . .

. 2

2. .

 

. . .

5

. . . . .

.

. . . 030 170

. . Bushing,Snap−in Nyl .750 Id X 1.000 Mtg Hole

. . . . . .

. 1

1. .

 

. . .

6

. . . . .

.

. . . 047 838

. . Blank,Snap−in Nyl 1.000 Mtg Hole Black

. . . . . .

. 2

2. .

 

. . .

6

. . . . .

.

. . . 000 527

. . Blank, Snap−in Nyl .875 Mtg Hole Black

. . . . . .

. 1

1. .

 

. . .

7

. . . . .

.

. . . 201 228

. . Cable, Power 16.5ft 8/c 2-14ga 6-18ga (consisting of) . . . .

. 1

1. .

 

. . .

8

. . . . .

.

. . . 139 041

. . . . Strain Relief

. . . . . .

. 1

1. .

 

. . .

9

. . . . .

.

. . . 163 519

. . . . Cable, Port

. . . . . .

.

. . . . 16.5 Ft

. . . 10

. . . . .

.

. . . 079 739

. . . . Conn, circ cpc clamp str rlf

. . . . . .

. 1

1. .

 

. . . 11 . .

. PLG12

. . . . 141 162

. . . . Housing Plug+Pins, (service kit)

. . . . . .

. 1

1. .

 

. . . . . . . .

. PLG52

. . . . 174 823

. . . . Housing Plug Pins+Skts, (service kit)

. . . . . .

. 1

1. .

 

. . . . . . . .

. PLG74

. . . . 115 093

. . . . Housing Plug+Skts, (service kit)

. . . . . .

. 1

1. .

 

. . . 12 . .

RC40,140

. . . 047 637

. . Housing Rcpt+Skts,(service kit)

. . . . . .

. 2

2. .

 

. . . . . . .

PLG34,134

. . 136 810

. . Housing Plug+Skts, (service kit)

. . . . . .

. 2

2. .

 

. . . . . . .

PLG35,135

. . 131 204

. . Housing Plug+Skts, (service kit)

. . . . . .

. 2

2. .

 

. . . . . . .

PLG36,136

. . 115 094

. . Housing Plug+Skts, (service kit)

. . . . . .

. 2

2. .

 

. . . 13

. . . . .

.

. . . 010 494

. . Bushing, Snap−in Nyl 1.375 Id X 1.750 Mtg Hole . . .

. . . . . .

. 2

2. .

 

. . . 14

. . . . .

.

. . . 134 201

. . Stand−off Support, Pc Card .312/.375w/Post&lock .43 . . . .

. 17. . . .

17. .

 

. . . 15

. . . . .

.

. . . 204 721

. . Enclosure, Control

. . . . . .

. 1

1. .

 

. . . 16 . .

. . PC60 .

.

. . . 228 434

. . Circuit Card Assy, Meter W/Program

. . . . . .

. 0

1. .

 

. . . 16 . .

. . PC40 .

.

. . . 228 336

. . Circuit Card Assy, Master W/Program

. . . . . .

. 1

0. .

 

OM-230 300 Page 32

Image 36
Contents OM-230 300A ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications Installing Swivel Into Pipe PostDo not remove Safety Collar until instructed to RatingInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Installing GuardEquipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling Drive Rolls Drive Roll Carrier Ejector Button Pressure Door AssemblyInstallation RemovalInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old- style drive rollsInstalling Welding Gun Installing gun withoutInstalling gun with Accu-Mate connec- tion Installing gun without Accu-Mate con- nectionTo adjust drive roll pressure, hold nozzle Settings When installing gun, the liner should extendInstall gun. Lay gun cable out straight. Cut off Above Cut wire offSetting Internal DIP Switches On Motor Boards Run-In Disabled S1-1Manually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorEquipment DIP Switch Settings For Models With Meters Only Digital Meter DIP Switch SettingPower Switch Left/Right Select SwitchJog/Purge Trigger Hold Switch Trigger Hold SwitchesVoltage Control And Digital Meters Voltage ControlsRoutine Maintenance Brush Inspection And ReplacementDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box Harness Connectors/Receptacles 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set ScrewsBoom Assembly Boom Assembly -1 Item Drive Roll & Wire Guide Kits See -1 ForDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s