Miller Electric and DS-75D16, DS-75S16, DS-75S12, DS-75D12 manual Quantity

Page 35

 

 

 

 

 

 

Quantity

Item

Dia.

Part

 

 

Model

 

No.

Mkgs.

No.

Description

12

 

 

16

 

 

 

 

Figure 8-1. Main Assembly

 

 

 

 

 

 

 

 

 

 

 

 

.

1 . . .

. . . . . . . . . . .

. . See Note . . .

Control Box, (Fig 8-2)

. 1. .

. . . . 1

.

2 . . .

. . . . . . . . . . .

. . . . 201 319 . . .

Cable, Interconnecting (consisting of)

. 2. .

. . . . 0

.

2 . . .

. . . . . . . . . . .

. . . . 201 320 . . .

Cable, Interconnecting (consisting of)

. 0. .

. . . . 2

. . . . PLG37,38,137,138 047 636 . . .

. Connector & Pins

. 2. .

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 079 739 . . .

. Connector, Circ Clamp Str Rlf Sz 17-20 Amp 206322-2 .

. 2. .

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 163 520 . . .

. Cable, Port No. 18/14 8/C (order by ft)

.

. 17Ft

.

. 21Ft

. 3 . . .

. . . . . . . . . . .

. . . . 139 600 . . .

Hose, Gas

. 2. .

. . . . 0

. 3 . . .

. . . . . . . . . . .

. . . . 139 599 . . .

Hose, Gas

. 0. .

. . . . 2

. 4 . . .

. . . . . . . . . . .

. . . . 600 324 . . .

Cable, Weld Cop Strd No. 4/0 (order by ft)

.

. 30Ft

.

. 34Ft

.

5 . . .

. . . . . . . . . . .

. . . . 602 243 . . .

Washer, Flat Stl Std .375

. 8. .

. . . . 8

.

6 . . .

. . . . . . . . . . .

. . . . 602 213 . . .

Washer, Lock Stl Split .375

. 4. .

. . . . 4

.

7 . . .

. . . . . . . . . . .

. . . . 601 872 . . .

Nut, Stl Hex Full .375-16

. 4. .

. . . . 4

.

8 . . .

. . . . . . . . . . .

. . . . 080 947 . . .

Bracket, Spring Retaining

. 1. .

. . . . 0

.

8 . . .

. . . . . . . . . . .

. . . . 151 626 . . .

Bracket, Spring Retaining

. 0. .

. . . . 1

. 9 . . .

. . . . . . . . . . .

. . . . 132 053 . . .

Screw, Cap Stl Hexhd .375-16 X 1.500 Lg

. 4. .

. . . . 4

 

10 . . .

. . . . . . . . . . .

. . . . . Fig 8-7 . . .

Support, Hub & Reel

. 1. .

. . . . 1

. 11 . . .

. . . . . . . . . . .

. . 149 838 . . .

Pipe Post, 4ft W/Base Or

. 1. .

. . . . 0

. 11 . . .

. . . . . . . . . . .

. . 149 839 . . .

Pipe Post, 6ft W/Base

. 1. .

. . . . 0

. 11 . . .

. . . . . . . . . . .

. . 078 264 . . .

Pipe Post, 4ft W/Base Or

. 0. .

. . . . 1

. 11 . . .

. . . . . . . . . . .

. . 079 216 . . .

Pipe Post, 6ft W/Base

. 0. .

. . . . 1

 

12 . . .

. . . . . . . . . . .

. . 075 078 . . .

Pipe Post, 4ft W/O Base Or

. 1. .

. . . . 1

 

12 . . .

. . . . . . . . . . .

. . 079 217 . . .

Pipe Post, 6ft W/O Base

. 1. .

. . . . 1

 

13 . . .

. . . . . . . . . . .

. . . . . Fig 8-5 . . .

Boom Assembly

. 1. .

. . . . 1

 

14 . . .

RC37,137

. . . . 047 637 . . .

Connector & Sockets (consisting of)

. 2. .

. . . . 2

.

. . . . . .

PLG45,145

. . . . 131 203 . . .

. Housing Plug + Pins, (service kit)

. 2. .

. . . . 2

.

. . . . . .

PLG44,144

. . . . 167 640 . . .

. Housing Plug Pins + Skts (service kit)

. 2. .

. . . . 2

.

. . . . . .

PLG46,146

. . . . 115 090 . . .

. Housing Plug + Pins, (service kit)

. 2. .

. . . . 2

 

15 . . .

. . . . . . . . . . .

. . . . 203 314 . . .

Cable,Trigger 20 In Boom/Detach (consisting of)

. 2. .

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 115 094 . . .

. Housing Plug+Skts,(service kit)

. 2. .

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 080 328 . . .

. Rcpt W/Skts,Free Hanging

. 2. .

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 079 531 . . .

. Conn,Circ Cpc Clamp Str Rlf Size 11 .453od

. 2. .

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 604 571 . . .

. Cable,Port No 18 4/C Type sjo nprn jkt re

.

. . . . .

2Ft

 

16 . . .

. . . . . . . . . . .

. . . . 605 227 . . .

Nut, Nyl Hex Jam .750npst

. 2. .

. . . . 2

 

17 . . .

. GS1,101 .

. . . . 228 035 . . .

Valve, 34VDC 1Way .750−14 Thd 2mm Orf 100PSI

. 2. .

. . . . 2

.

. . . . . .

PLG4,104

. . . . 136 810 . . .

Housing Plug + Skts (service kit)

. 2. .

. . . . 2

 

18 . . .

. . . . . . . . . . .

. . . . 229 297 . . .

Cover Assy, Motor

. 1. .

. . . . 1

 

19 . . .

. . . . . . . . . . .

. . . . 229 721 . . .

Panel, End Cover

. 1. .

. . . . 1

 

20 . . .

. . . . . . . . . . .

. . . . 159 647 . . .

Insulator, Motor Clamp

. 2. .

. . . . 2

 

21 . . .

. . . . . . . . . . .

. . . . 159 646 . . .

Clamp, Motor Base

. 2. .

. . . . 2

 

22 . . .

. . . . . . . . . . .

. . . . 159 360 . . .

Insulator, Screw Machine

. 8. .

. . . . 8

 

23 . . .

. . . . . . . . . . .

. . . . 156 243 . . .

Clamp, Motor Top

. 2. .

. . . . 2

 

24 . . .

. . . . . . . . . . .

. . . . 145 639 . . .

Spacer, Motor Clamp (Used With Low Speed Motor)

. 2. .

. . . . 2

 

25 . . .

. . . . . . . . . . .

. . . . 134 834 . . .

Hose, Sae .187 Id X .410 Od (order by ft)

.

. 3Ft

 

. . 3Ft

 

26 . . .

. . . . . . . . . . .

. . . . 229 288 . . .

Drive Assy,Wire R (Standard Speed) (Fig 8-4)

. 1. .

. . . . 1

 

26 . . .

. . . . . . . . . . .

. . . . 229 291 . . .

Drive Assy,Wire R (Low Speed) (Fig 8-4)

. 1. .

. . . . 1

 

27 . . .

. . . . . . . . . . .

. . . . 219 095 . . .

Spacer, Motor Clamp (Used With Standard Speed Motor)

. . . 2 . . . . 2

 

28 . . .

. . . . . . . . . . .

. . . . 229 290 . . .

Drive Assy,Wire L (Standard Speed) (Fig 8-4)

. 1. .

. . . . 1

 

28 . . .

. . . . . . . . . . .

. . . . 229 289 . . .

Drive Assy,Wire L (Low Speed) (Fig 8-4)

. 1. .

. . . . 1

.

. . . . . .

. . . . . . . . . . .

. . . . 149 322 . . .

Clamp, Hose .405−.485clp

. 4. .

. . . . 4

 

29 . . .

. . . . . . . . . . .

. . . . 211 989 . . .

Fitting, W/Screen

. 2. .

. . . . 2

Note: When ordering Control Box contact factory service department for proper number.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 300 Page 31

Image 35
Contents File MIG Gmaw OM-230 300AProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéRating SpecificationsInstalling Swivel Into Pipe Post Do not remove Safety Collar until instructed toInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Guard Installing Wire Guide ExtensionEquipment Connection Diagram Pin Information Control Box ConnectionsPin Plug Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityRemoval Installing Drive RollsDrive Roll Carrier Ejector Button Pressure Door Assembly InstallationInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun without Accu-Mate con- nection Installing Welding GunInstalling gun without Installing gun with Accu-Mate connec- tionCut wire off To adjust drive roll pressure, hold nozzleSettings When installing gun, the liner should extend Install gun. Lay gun cable out straight. Cut off AboveLeft Side Motor Control Board PC101 Right Side Motor Setting Internal DIP Switches On Motor BoardsRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyJog/Purge Power SwitchLeft/Right Select Switch Voltage Controls Trigger Hold SwitchTrigger Hold Switches Voltage Control And Digital Meters= Check ~ = Clean = Replace Reference Every Routine MaintenanceBrush Inspection And Replacement Disconnect power before maintainingDiagnostics Trouble Remedy TroubleshootingDisconnect power before troubleshooting OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item See -1 For Drive Roll & Wire Guide KitsDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact