Miller Electric DS-75D12, DS-75S16, DS-75S12, and DS-75D16 manual Support, Hub & Reel

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1			. Hardware is common and
2			. Hardware is common and
2			not available unless listed.
3			not available unless listed.
3
4	5	6	7

13	8

7

12

10

11

6

9

				ST-081 760-C
			Figure 8-6. Support, Hub & Reel
Item		Part	Description	Quantity
No.		No.	Description	Quantity
			Figure 8-6. Support, Hub & Reel (Fig 8-1 Item 10)

. . . 1 . . . .		058 427	. . RING, retaining spool	. . . . 2
. . . 2 . . . .		136 684	. . NUT, stl slflkg hex reg .625-11 w/nyl insert	. . . . 2
. . . 3 . . . .		605 941	. . WASHER, flat stl .640 ID x 1.000 OD x 14ga thk	. . . . 2
. . . 4 . . . .		010 233	. . SPRING, cprsn .970 OD x .120 wire x 1.250	. . . . 2
. . . 5 . . . .		057 971	. . WASHER, flat stl keyed 1.500dia x .125thk	. . . . 2
. . . 6 . . . .		010 191	. . WASHER, fbr .656 ID x 1.500 OD x .125thk	. . . . 4
. . . 7 . . . .		058 628	. . WASHER, brake stl	. . . . 4
. . . 8 . . . .		058 428	. . HUB, spool	. . . . 2
. . . 9 . . . .		080 393	. . SUPPORT, reel	. . . . 1
. . . 10 . . .	♦108 008		. . REEL, wire 60 lb (consisting of)	. . . . 2
. . . 11 . . .	.	124 900	. . . . SUPPORT, reel spool	. . . . 1
. . . 12 . . .	+168 104		. . . . RETAINER, spool support (consisting of)	. . . . 1
. . . . . . . . .	.	166 594	. . . . . . LABEL, caution falling wire reel can cause damage	. . . . 1
. . . 13 . . .	.	168 103	. . . . NUT, spanner retaining	. . . . 1

♦OPTIONAL

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 300 Page 38

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Contents Description OM-230 300AProcesses File MIG GmawFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesDo not remove Safety Collar until instructed to SpecificationsInstalling Swivel Into Pipe Post RatingInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Installing GuardEquipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableInstallation Installing Drive RollsDrive Roll Carrier Ejector Button Pressure Door Assembly RemovalInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old- style drive rollsInstalling gun with Accu-Mate connec- tion Installing Welding GunInstalling gun without Installing gun without Accu-Mate con- nectionInstall gun. Lay gun cable out straight. Cut off Above To adjust drive roll pressure, hold nozzleSettings When installing gun, the liner should extend Cut wire offManually Adjusted Run-In S1-1 And S1-2 Setting Internal DIP Switches On Motor BoardsRun-In Disabled S1-1 Left Side Motor Control Board PC101 Right Side MotorEquipment DIP Switch Settings For Models With Meters Only Digital Meter DIP Switch SettingPower Switch Left/Right Select SwitchJog/Purge Voltage Control And Digital Meters Trigger Hold SwitchTrigger Hold Switches Voltage ControlsDisconnect power before maintaining Routine MaintenanceBrush Inspection And Replacement = Check ~ = Clean = Replace Reference EveryDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box Harness Connectors/Receptacles 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set ScrewsBoom Assembly Boom Assembly -1 Item Drive Roll & Wire Guide Kits See -1 ForDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s