Miller Electric DS-75S16 Miller Electric Mfg. Co, To locate a Distributor or Service Agency visit

Page 48

Owner’s Record

Please complete and retain with your personal records.

Model Name	Serial/Style Number

Purchase Date	(Date which equipment was delivered to original customer.)

Distributor

Address

City

State	Zip

For Service

Contact a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for:	Welding Supplies and Consumables
	Options and Accessories
	Personal Safety Equipment
	Service and Repair
	Replacement Parts
	Training (Schools, Videos, Books)
	Technical Manuals (Servicing Information
	and Parts)
	Circuit Diagrams
	Welding Process Handbooks
	To locate a Distributor or Service Agency visit
	www.millerwelds.com or call 1-800-4-A-Miller

Contact the Delivering Carrier to:	File a claim for loss or damage during
	shipment.
	For assistance in filing or settling claims, contact
	your distributor and/or equipment manufacturer’s
	Transportation Department.
PRINTED IN USA	♥ 2006 Miller Electric Mfg. Co. 2006−01

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

International Headquarters−USA

USA Phone: 920-735-4505 Auto-Attended

USA & Canada FAX: 920-735-4134

International FAX: 920-735-4125

European Headquarters −

United Kingdom

Phone: 44 (0) 1204-593493

FAX: 44 (0) 1204-598066

www.MillerWelds.com

Image 48

Contents OM-230 300A ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications Installing Swivel Into Pipe PostDo not remove Safety Collar until instructed to RatingInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Installing GuardEquipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling Drive Rolls Drive Roll Carrier Ejector Button Pressure Door AssemblyInstallation RemovalInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old- style drive rollsInstalling Welding Gun Installing gun withoutInstalling gun with Accu-Mate connec- tion Installing gun without Accu-Mate con- nectionTo adjust drive roll pressure, hold nozzle Settings When installing gun, the liner should extendInstall gun. Lay gun cable out straight. Cut off Above Cut wire offSetting Internal DIP Switches On Motor Boards Run-In Disabled S1-1Manually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorEquipment DIP Switch Settings For Models With Meters Only Digital Meter DIP Switch SettingPower Switch Left/Right Select SwitchJog/Purge Trigger Hold Switch Trigger Hold SwitchesVoltage Control And Digital Meters Voltage ControlsRoutine Maintenance Brush Inspection And ReplacementDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-230 300 − Electrical Diagram 204 716-B − Parts List Quantity Control Box Harness Connectors/Receptacles 193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set ScrewsBoom Assembly Boom Assembly -1 Item Drive Roll & Wire Guide Kits See -1 ForDrive Assembly With Motor Left Side Shown Support, Hub & Reel PD-V Page Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s