Miller Electric Metro 250D manual Operating the Welding Generator, Front Panel Controls, Plug

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5.Operating the Welding Generator

5.1Front Panel Controls

Ref. ST-175 918-C

YHeavy loading during first 50 hours will damage engine. Keep load less than 225A (weld) or 7 kVA (power) for first 50 hours.

1 Engine Control Switch

Use switch to operate glow plug (optional − see table), start engine, select speed, and stop engine.

In Run/Idle position, engine runs at idle speed at no load, and weld/power speed under load. In Run position, engine runs at weld/power speed.

.Use Run position for HF-start TIG welding, and to maintain weld/power speed under light auxiliary power loads.

2 Idle Lock Switch

Use switch to lock engine in idle speed dur- ing start-up (see table).

8

Using Idle Lock Switch

2150 rpm

2150 rpm

2150 rpm (No Load) 3700 rpm (Load)

3700 rpm

YDo not weld or use ac receptacles with switch in Idle position.

To Start: move Idle Lock switch to Idle position and Engine Control switch to Start position. Release Engine Control switch when engine starts. Do not crank engine if engine is still turning. Move Idle Lock switch to Run/Idle position after engine warms.

To Stop: turn Engine Control switch to Stop position.

3Engine Hour Meter

4Fuel Gauge

5Engine Oil Pressure Light

Engine stops and light goes on if oil pressure is too low.

6 Polarity Switch (Optional)

Use switch to change polarity of weld output.

9

10

1

76

 

Using Glow

 

Plug

70°F (21°C)

0 s

°

°

10 s

32 F (0 C)

 

°

°

20 s

−4 F (−20 C)

 

7 Arc Force (Dig) Control

Use control to automatically increase amperage as arc length is decreased, to assist in arc starts, and reduce the chance of the electrode freezing in the puddle. Set at minimum for TIG welding.

8Amperage Control

9Voltmeter (Optional)

10Ammeter (Optional)

11Amperage Control Switch

Use switch to select front panel or remote amperage control.

12 Output (Contactor) Control Switch

Use switch to control remote contactor if connected to remote 14 receptacle RC1.

YWeld output terminals are energized when Output (Contactor) Control switch is On and engine is running.

2

3

4

5

1112

OM-402

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Contents Processes OM-402BDescription From Miller to You Metro 250D Table of ContentsPage Symbol Usage Safety Precautions − Read Before UsingArc Welding Hazards Engine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes de sécurité − lire avant utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs électromagnétiques Principales normes de sécuritéÉlectrostatiques peuvent endommager les circuits imprimés UNE Remorque QUI Bascule peut entraîner des blessuresDefinitions Symbols and DefinitionsGeneral Precautionary Label Fan and Moving Parts Label Battery Charging LabelDiesel Fuel Label Hot Muffler LabelActivation Tag Falling Equipment Label− 50 h Std Manufacturer’s Rating Label Do Not Use Ether LabelWeld, Power, and Engine Specifications SpecificationsDimensions, Weights, and Operating Angles Volt-Ampere CurveDuty Cycle and Overheating Fuel ConsumptionAC Auxiliary Power Curve InstallationInstalling Welding Generator Location GroundingEngine Prestart Checks Connecting Battery and Installing Exhaust PipeStop engine Connect negative − cable lastSelecting Weld Cable Sizes Connecting to Weld Output Terminals100 ft 30 m or Less 10 − 60% 60 − 100% Duty 10 − 100% Duty CycleRef. ST-158 Remote 14 Receptacle RC1 InformationSocket Information Operating the Welding Generator Using Idle Lock SwitchFront Panel Controls PlugRemote Amperage and Contactor Control Operating Auxiliary Equipment Auxiliary Power ReceptaclesMaintenance & Troubleshooting 100 Hrs Maintenance Changing Engine Oil and Oil Filter To Clean air filter Servicing Air CleanerDo not clean housing with air hose Changing Fuel FiltersIdle Speed Adjustment Adjusting Engine SpeedWeld/Power Speed Adjustment Remote Control Circuit Weld And Auxiliary Power CircuitsOverload Protection Engine Control CircuitStop engine and let cool. Reinstall cleanout plug Welding TroubleshootingServicing Optional Spark Arrestor Trouble RemedyEngine Troubleshooting Auxiliary Power TroubleshootingUle OM-402 Circuit Diagram for Welding Generator Electrical DiagramSC-181 Wetstacking Run-In ProcedureHeavy loading during first Load Bank Run-In Procedure Using Load BankRun-In Procedure Using Resistance Grid Selecting Equipment Auxiliary Power GuidelinesGrounding Generator to Truck or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsAmperes x Volts = Watts Approximate Power Requirements for Farm/Home Equipment Approximate Power Requirements for Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements for Contractor EquipmentHow Much Power Can Generator Supply? Power Required to Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage VoltsTypical Connections to Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleMain Assembly Parts ListST-801 488-A PC6 11.1CB9 Panel, Front w/Components .1 Item CB5 11.2Generator .1 Item Diode Board Control Box w/Components .1 ItemOM-402 Page OM-402 Page Metro 250D Options and AccessoriesCall Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record