Miller Electric Metro 250D manual Engine Hazards

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WELDING can cause fire or explosion.

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding.

DProtect yourself and others from flying sparks and hot metal.

DDo not weld where flying sparks can strike flammable material.

DRemove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

DBe alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

DWatch for fire, and keep a fire extinguisher nearby.

DBe aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

DDo not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to AWS F4.1 (see Safety Standards).

DConnect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards.

DDo not use welder to thaw frozen pipes.

DRemove stick electrode from holder or cut off welding wire at contact tip when not in use.

DWear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

DRemove any combustibles, such as a butane lighter or matches, from your person before doing any welding.

FLYING METAL can injure eyes.

DWelding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.

DWear approved safety glasses with side shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D Shut off shielding gas supply when not in use.

D Always ventilate confined spaces or use ap- proved air-supplied respirator.

HOT PARTS can cause severe burns.

DAllow cooling period before maintaining.

D Wear protective gloves and clothing when working on a hot engine.

DDo not touch hot engine parts or just-welded parts bare-handed.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

DWear approved ear protection if noise level is high.

MAGNETIC FIELDS can affect pacemakers.

D Pacemaker wearers keep away.

D Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

DProtect compressed gas cylinders from excessive heat, mechani- cal shocks, slag, open flames, sparks, and arcs.

DInstall cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.

DKeep cylinders away from any welding or other electrical circuits.

DNever drape a welding torch over a gas cylinder.

DNever allow a welding electrode to touch any cylinder.

DNever weld on a pressurized cylinder − explosion will result.

DUse only correct shielding gas cylinders, regulators, hoses, and fit- tings designed for the specific application; maintain them and associated parts in good condition.

DTurn face away from valve outlet when opening cylinder valve.

DKeep protective cap in place over valve except when cylinder is in use or connected for use.

DRead and follow instructions on compressed gas cylinders, associated equipment, and CGA publication P-1 listed in Safety Standards.

1.3Engine Hazards

FUEL can cause fire or explosion.

D Stop engine and let it cool off before checking or adding fuel.

DDo not add fuel while smoking or if unit is near any sparks or open flames.

DDo not overfill tank − allow room for fuel to expand.

DDo not spill fuel. If fuel is spilled, clean up before starting engine.

DDispose of rags in a fireproof container.

STEAM AND HOT COOLANT can burn.

DIf possible, check coolant level when engine is cold to avoid scalding.

D If the engine is warm and checking is needed, follow the next two statements.

DWear safety glasses and gloves and put a rag over radiator cap.

DTurn cap slightly and let pressure escape slowly before completely removing cap.

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Contents OM-402B ProcessesDescription From Miller to You Table of Contents Metro 250DPage Safety Precautions − Read Before Using Symbol UsageArc Welding Hazards Engine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc Électrique peut tuer Signification des symbolesConsignes de sécurité − lire avant utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserÉlectrostatiques peuvent endommager les circuits imprimés Principales normes de sécuritéInformation sur les champs électromagnétiques UNE Remorque QUI Bascule peut entraîner des blessuresSymbols and Definitions DefinitionsGeneral Precautionary Label Battery Charging Label Fan and Moving Parts LabelHot Muffler Label Diesel Fuel LabelFalling Equipment Label Activation Tag− 50 h Std Do Not Use Ether Label Manufacturer’s Rating LabelDimensions, Weights, and Operating Angles SpecificationsWeld, Power, and Engine Specifications Volt-Ampere CurveFuel Consumption Duty Cycle and OverheatingInstalling Welding Generator InstallationAC Auxiliary Power Curve Location GroundingStop engine Connecting Battery and Installing Exhaust PipeEngine Prestart Checks Connect negative − cable last100 ft 30 m or Less Connecting to Weld Output TerminalsSelecting Weld Cable Sizes 10 − 60% 60 − 100% Duty 10 − 100% Duty CycleRemote 14 Receptacle RC1 Information Ref. ST-158Socket Information Front Panel Controls Using Idle Lock SwitchOperating the Welding Generator PlugRemote Amperage and Contactor Control Auxiliary Power Receptacles Operating Auxiliary EquipmentMaintenance & Troubleshooting 100 Hrs Maintenance Changing Engine Oil and Oil Filter Do not clean housing with air hose Servicing Air CleanerTo Clean air filter Changing Fuel FiltersAdjusting Engine Speed Idle Speed AdjustmentWeld/Power Speed Adjustment Overload Protection Weld And Auxiliary Power CircuitsRemote Control Circuit Engine Control CircuitServicing Optional Spark Arrestor Welding TroubleshootingStop engine and let cool. Reinstall cleanout plug Trouble RemedyAuxiliary Power Troubleshooting Engine TroubleshootingUle OM-402 Electrical Diagram Circuit Diagram for Welding GeneratorSC-181 Run-In Procedure WetstackingHeavy loading during first Run-In Procedure Using Load Bank Load BankRun-In Procedure Using Resistance Grid Auxiliary Power Guidelines Selecting EquipmentGrounding Generator to Truck or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Amperes x Volts = Watts Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements for Industrial MotorsApproximate Power Requirements for Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements for Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required to Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting Amperage VoltsTypical Connections to Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List Main AssemblyST-801 488-A 11.1 PC6CB9 Panel, Front w/Components .1 Item 11.2 CB5Generator .1 Item Control Box w/Components .1 Item Diode BoardOM-402 Page OM-402 Page Options and Accessories Metro 250DCall Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co